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amp circular connectors for commercial signal & power applications t y co electronics corporation harrisbur g, p a tycoelectronics.com 82021-xxx-ms-fp-rev. 6-07 og3b rohs r eady
amp circular connectors for commercial signal and power applications 2 catalog 82021 dimensions are in inches and dimensions are shown for usa: 1-800-522-6752 south america: 55-11-2103-6000 revised 7-07 millimeters unless otherwise reference purposes only. canada: 1-905-470-4425 hong kong: 852-2735-1628 specified. values in brackets specifications subject mexico: 52-55-1106-0800 japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. c. america: 57-1-254-4444 uk: 44-208-420-8341 introduction note: all part numbers are rohs compliant. n certified by canadian standards association, file no. lr 7189 n certain products meet vde standard 062 six connector series for different interconnection requirements: n series 1tandard density, signal and low-current applications using durable multimate contacts (.062 [1.57] pin diameter) n series 2igh density applications using size 20 dm and 20 df contacts (.040 [1.02] pin diameter) n series 3ow density, power applications with type xii contacts capable of carrying up to 35 amperes of current n series 4ombination of standard and power density application with type iii+ and type xii contacts n series 5ower density application with size 8 screw machined and precision formed contacts n series 6ombination of standard and power density application with type iii+ and size 8 contacts p roduct facts n lightweight, all-plastic and metal-shell connectors n cpc connectors are ul 94v-0 rated and made of stabilized, heat resistant, self- extinguishing thermoplastic material n metal-shell cpc connector housings made of ul 94v-0 rated thermoplastic n operating temperature range: -40 to +105? n available in panel or chassis mount and free-hanging configurations n quick connect/disconnect capability with thread assist, positive detent coupling n built-in pin and socket protection n polarized for proper mating of connector halves n special connector configurations offer special solder and posted contacts, special receptacles with or without threaded inserts n full complement of optional accessories n recognized under the component program of underwriters laboratories inc. for 250 vac, rms or 250 vdc, service ? ; series 1 and series 3 (600 v); series 4 (600 v) and series 2, series 6 (250 v) file no. e28476 ? select connectors are recognized for 600 volts service. m il-c-5015 style circular p lastic connectors (cpc) product facts n intermateable with metal-shell sizes 20-14 and 18-10, mil-c-5015 style connectors n high impact resistant plastic housing made of ul 94v-0 rated material n lightweight n lower cost than standard mil-c- 5015 connectors n industry accepted type iii+ pin and socket contacts, available on reels in strip form for high volume, low cost, automatic machine terminations, or in loose piece form for low volume, prototype or maintenance and repair n improved alignment (u.s. standard mil-c-5015 connectors) prevents mismating with other housing insert arrangements n recognized under the component program of underwriters laboratories inc., file no. e28476 n certified by canadian standards association, file no. lr 7189 m iniature cpc connectors product facts n compact, high contact density, environmentally sealed connectors n uses existing mini-universal mate-n-lok stamped and formed pin and socket contacts n two shell sizesvailable in 1 to 4 and 5 to 9 position configurations need more information? call technical support. they are staffed with specialists well versed in tyco electronics products. they can provide: n technical support n catalogs n technical documents n product samples n authorized tyco electronics distributor locations ?973, 1975, 1976, 1978, 1981, 1983, 1985, 1989, 1990, 1991, 1992, 1995, 1996, 1999, 2000, 2001, 2002, 2004, 2006 and 2007 by tyco electronics corporation. all rights reserved. amp, ampomator, amp-o-lectric, amp-o-matic, amp-tapetronic, certi-crimp, coaxicon, mate-n-lok, powerband, pro-crimper and tyco are trademarks. komax and topwin are trademarks of komax ag. tetraseals is a trademark of parker hannifin corporation. airflex, flexagraff, flexaquick, and rohrflex are trademarks of flexa gmbh & co. other products, logos, and company names mentioned herein may be trademarks of their respective owners. n produced under a quality management system certified to iso 9001 n a copy of the certificate is available upon request. restriction on the use of hazardous substances (rohs) at tyco electronics, wee ready to support your rohs requirements. wee assessed more than 1.5 million end items/components for rohs compliance, and issued new part numbers where any change was required to eliminate the restricted materials. part numbers in this catalog are rohs compliant, unless marked otherwise. these products comply with european union directive 2002/95/ec as amended 1 january 2006 that restricts the use of lead, mercury, cadmium, hexavalent chromium, pbb, and pbde in certain electrical and electronic products sold into the eu as of 1 july 2006. note - for purposes of this catalog, included within the definition of rohs compliant are products that are clearly ut of scope?f the rohs directive such as hand tools and other non-electrical accessories. information regarding rohs compliance is provided based on reasonable inquiry of our suppliers and represents our current actual knowledge based on the information provided by our suppliers. this information is subject to change. for latest compliance status, refer to our website referenced at right. getting the information you need our comprehensive on-line rohs customer support center provides a forum to answer your questions and support your rohs needs. a rohs faq (frequently asked questions) is available with links to more detailed information. you can also submit rohs questions and receive a response within 24 hours during a normal work week. the support center also provides: n cross-reference from non- compliant to compliant products n ability to browse rohs compliant products in our on-line catalog n downloadable technical data n customer information presentation n more detailed information regarding the definitions used above so whatever your questions when it comes to rohs, wee got the answers at www.tycoelectronics.com/leadfree r r r r i s o 9 0 0 1 c e r t i f i e d
amp circular connectors for commercial signal and power applications 3 catalog 82021 dimensions are in inches and dimensions are shown for usa: 1-800-522-6752 south america: 55-11-2103-6000 revised 7-07 millimeters unless otherwise reference purposes only. canada: 1-905-470-4425 hong kong: 852-2735-1628 specified. values in brackets specifications subject mexico: 52-55-1106-0800 japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. c. america: 57-1-254-4444 uk: 44-208-420-8341 table of contents note: all part numbers are rohs compliant. introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2 contents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3 connector series and types . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4, 5 performance characteristics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6 internal protection (ip) codes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7 current carrying capabilities . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8 e xample of new current rating format . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9 cpc, series 1 cable or panel mount connectors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10, 11 printed circuit board mount connectors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12, 13 square flange receptacles with round posted contacts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13 square flange receptacles with solder cup contacts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14 feed-thru connectors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14 square flange receptacles, right-angle, posted . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15,16 contacts, type iii+ (including lead free and enhanced high current) . . . . . . . . . . . . . . . . . . . . . . . .17-20 contacts, type ii . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .21 contacts, subminiature coaxial . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .22, 23 contact arrangements, series 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .24 component dimensions, series 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .25 cpc, series 2 cable or panel mount connectors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .26 printed circuit board mount connectors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .27 square flange feed-thru receptacles . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .28 contacts, size 20 df crimp . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .29 contacts, size 20 dm crimp and 20 df solder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .30 contact arrangements, series 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .31 component dimensions, series 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .32 cpc, series 3 plugs and receptacles, series 3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .33 power contacts, type xii . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34, 35 contact arrangements, series 3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .35 component dimensions, series 3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .36 cpc, series 4 plugs and receptacles, series 4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .37 contact arrangements, series 4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .38 cpc connector accessories cable clamps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .38, 39 back-shell extender and panel mount flanges . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .40 flexible cable boots and internal cable grips . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .41 keying plugs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .42 sealed cpc connectors one-piece sealed cpc . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43-45 two-piece sealed cpc . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 6 .125 powerband contacts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47 connectors, series 5 and wire entry seals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .48 connectors, series 6 and wire entry seals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .49 connectors, special series 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50 wire entry seal kits and flange seals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .51 cpc connector sealing accessories sealing caps and cable entry seals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .52 jacketed cable seals and rubber boot . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53 flexible cable protection system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .54 mil-c-5015 style circular plastic connectors introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .55 connectors, plugs and receptacleshell size 20--4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .56 connectors, plugs and receptacleshell size 18--0, and type iii+ contacts . . . . . . . . . . . . . . . . . . . 57 metal-shell circular plastic connectors introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .58 receptacles and plugs, series 1, standard sex . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .59 receptacles and plugs, series 1, reverse sex . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .60 contact arrangements, series 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61 receptacles and plugs, series 2, standard sex . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .62 receptacles and plugs, series 2, reverse sex . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .63 contact arrangements, series 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64 receptacles and plugs, series 3, standard sex . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .65 receptacles and plugs, series 3, reverse sex . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .66 contact arrangements, series 3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .67 receptacles and plugs, series 4, standard sex . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68 contact arrangements, series 4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .69 component dimensions, series 1, 2, 3 and 4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .70 metal-shell cpc connector accessories cable clamps, cable entry seals and protective cap assemblies . . . . . . . . . . . . . . . . . . . . . . . . 38, 39, 71 miniature cpc connectors introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .72 plugs, receptacles and contacts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73-75 accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .75 application tooling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .76-79 technical documents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .80 part number index products . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .81, 82 tooling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .83 part number cross reference (non-compliant to rohs compliant) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .83 global contacts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .84
amp circular connectors for commercial signal and power applications 4 catalog 82021 dimensions are in inches and dimensions are shown for usa: 1-800-522-6752 south america: 55-11-2103-6000 revised 7-07 millimeters unless otherwise reference purposes only. canada: 1-905-470-4425 hong kong: 852-2735-1628 specified. values in brackets specifications subject mexico: 52-55-1106-0800 japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. c. america: 57-1-254-4444 uk: 44-208-420-8341 connector series and types note: all part numbers are rohs compliant. s eries 1ize 16 contacts series 1 connectors permit the use of multiple combina- tions of signal and coaxial c ircuits in the same housing b y accepting durable m ultimate contacts. these pin and socket contacts include type iii+ and series 2ize 20 contacts series 2 connectors accept size 20 df (precision formed) and size 20 dm (screw-machined) pin and socket contacts with a .040 [1.02] pin diameter, size 20 df contacts are available in crimp and solder versions, as well as a posted version series 3ower contacts series 3 connectors accept type xii power contacts which can carry up to 25 amps per contact. these contacts will accommodate a wire size range of 16 to series 4ombination size 16 and power contacts series 4 connectors accept size 16 multimate and type xii power contacts, combining the signal and coaxial circuit capabilities of series 1 connectors with the subminiature coaxial contacts, interchangeable in t he same multimate contact c avity. type iii+ contacts (.062 [1.57] pin diameter) are capable of carrying a maximum of 13 amperes when crimped in wire. for wrap-type and pc board applications. maximum current carrying capability is 7.5 amperes. many connector arrangements offer both standard and reverse sex contact loading from 8 thru 63 positions. 10 awg [1.4 to 5 mm 2 ]. two connector sizes are available in both standard and reverse sex connector arrangements 3 and 7 positions. power circuit capabilities of series 3 connectors. available in two connector sizes offering power mixing combinations totaling 16 and 22 positions. type iii solder contacts and posted contacts for pc board applications are also a vailable. many connector arrangements offer both standard and reverse sex contact loading from 4 thru 37 positions. 1 4 6 12 3 7 11 14 1 9 15 21 26 28 25 20 14 8 4 3 12 3 6 5 7 1 23 4 5 6 11 14 16 13 8 10 7 15
amp circular connectors for commercial signal and power applications 5 catalog 82021 dimensions are in inches and dimensions are shown for usa: 1-800-522-6752 south america: 55-11-2103-6000 revised 7-07 millimeters unless otherwise reference purposes only. canada: 1-905-470-4425 hong kong: 852-2735-1628 specified. values in brackets specifications subject mexico: 52-55-1106-0800 japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. c. america: 57-1-254-4444 uk: 44-208-420-8341 note: all part numbers are rohs compliant. connector series and types ( continued) miniature cpc connectors these compact connectors accept existing mini- universal mate-n-lok pin and socket contacts, 30-18 awg [.05-.8 mm 2 ]. two shell sizes (8 or 11) are available, accommodating from 1 to 4 and 5 to 9 positions . featuring high contact density and ip67 sealing, these durable connectors are well suited for many wire-to-wire, wire-to-board, and wire-to-panel applications. series 5ower contacts .125 powerband series 5 connectors combine the revolutionary performance of the new a mp powerband c ontact, high current c ontact in configurations similar to the series 3 connectors. amp powerband contacts offer the electrical series 6ombination, size 16 and .125 powerband contacts series 6 combines the high current and environmental sealing capability of series 5, powerband contacts, and the reliability of signal carrying, low current type iii+ contacts. mil-c-5015 styleize 16 contacts this new addition to the amp circular plastic connector line is specifically designed to be intermateable with metal- shell size 20-14 and 18-10, mil-c-5015 style connector systems. the high impact resistant plastic housing offers the advantages of light weight metal-shell, circular plastic connectors metal-shell cpc connectors consist of a black thermoplastic insert in a nickel-plated, zinc alloy shell. these connectors are currently available in performance of the best mil spec size 8 screw-machined contacts with the economy a nd productivity of strip-fed, precision formed contacts. series 5 connectors are environmentally sealable to meet iec ip 65 and ip 67 specifications. this combination of power and signal contacts is offered in one connector configuration containing two .125 powerband contacts and eight type iii+ signal pin and socket contacts. and lower cost than existing metal-shell connectors. in addition the connector design prevents mismating when used with other insert arrangements. as part of the amp multimate family of connectors, the mil-c-5015 style connector offers the shell sizes 14, 22 and 28, and in two basic configurations consisting of plugs and square flange receptacles. rated at 600 vac or vdc, 45 amperes maximum in a single contact, the c onnectors are available in free-hanging and panel- mount applications one connector configuration containing three .125 powerband contacts. economies of crimp type iii+ pin and socket contacts in reel-mounted, strip-form for high volume automatic machine termination, as well as in loose piece-form for low volume, prototype or maintenance and repair. 1 1 2 2 3 3 1 2 3 8 9 10
amp circular connectors for commercial signal and power applications 6 catalog 82021 dimensions are in inches and dimensions are shown for usa: 1-800-522-6752 south america: 55-11-2103-6000 revised 7-07 millimeters unless otherwise reference purposes only. canada: 1-905-470-4425 hong kong: 852-2735-1628 specified. values in brackets specifications subject mexico: 52-55-1106-0800 japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. c. america: 57-1-254-4444 uk: 44-208-420-8341 performance characteristics cpc and metal--hell cpc connectors note: all part numbers are rohs compliant. more information on the performance of amp cpc a nd metal-shell cpc connectors is available by requesting the following amp product specifications: 108-10024 C c pc connectors 108-10037 C type xii contacts 108-10020 C size 20 dm and 20 df contacts 108-10040 C metal-shell cpc connectors 108-10042 C type iii+ contacts 108-1579 C sealed cpc connectors with removeable contacts test description procedure requirements maintenance contacts removed and no damage to contacts aging reinserted 10 times using or housings. contact applicable tools retention maintained contact retention axial load applied to contacts remain in contact to displace to the place when subjected to rear of the connector a minimum 10 lb. load* dielectric withstanding connectors subjected to no breakdown or voltage (mil-std-1344, 1500 volts rms at sea flashover method 3001) level thermal shock connectors subjected to no damage five cycles of temperature change (-55 and +125? vibration connectors vibrated no damage or loosening of (mil-std-202, (wired and mated). parts. no interruption method 204, contacts wired in series of electrical continuity test condition b) with 100 milliamperes longer than 10 microseconds flowing during the test physical shock connectors shocked no damage or loosening (mil-std-202, 50 g (wired and mated). of parts. no interruption of method 213a, contacts wired in series electrical continuity longer test condition a) with 100 milliamperes than 10 microseconds flowing during the test durability connectors mated and no wear through unmated 25 times with tin damage to plating plated contacts and 500 times with gold plated contacts corrosion (salt spray) mated connectors no damage (mil-std-202, method 101, subjected to 5% salt test condition b) spray for 48 hours protection against a. test wire is pushed a. must not touch live parts solids into mated connectors b. no dust deposits b. mated connectors observed on mating subjected to circulating surfaces talcum powder protection against water is projected through no water deposits shall water jets against mated be observed on mating connector from any direction surfaces of contacts and then temporarily or housings immersed in water temperature life mated connectors no damage subjected to a temperature of +125 c for 200 hours insulation resistance measurement made 5000 megohms (mil-std-1344, between adjacent contacts minimum ambient method 3003) with connector mated temperature humidity mated connectors minimum insulation (mil-std-202, method 103, subjected to 10 days resistance of test condition b) moisture test 100 megohms *for size 16 contacts. size 8 contacts 25 lb. load, min.
7 catalog 82021 dimensions are in inches and dimensions are shown for usa: 1-800-522-6752 south america: 55-11-2103-6000 revised 7-07 millimeters unless otherwise reference purposes only. canada: 1-905-470-4425 hong kong: 852-2735-1628 specified. values in brackets specifications subject mexico: 52-55-1106-0800 japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. c. america: 57-1-254-4444 uk: 44-208-420-8341 note: all part numbers are rohs compliant. levels of protection for electric operating material according to iec 60529 and iec 60947, appendix c x 1 degree of protection against ingress of solid foreign objects x 2 degree of protection against ingress of water ip codes environmentally protected circular plastic connectors, for mated cpc connectors utilizing peripheral seals and either wire entry seals (for discrete wire applications) or heat shrink boots (for jacketed cable applications). available are various sizes, series 1, 5 and 6. degree of protection, x 1 1 2 3 4 5 6 protection against ingress of solid foreign objects no protection protection against objects >50mm diameter including inadvertently touched by hands protection against objects >12.5mmncluding fingers protection against objects >2.5mm diameter including tools protection against objects >1.0mm diameter including grains protection against ingress of solid foreign bodies protection against ingress of dust degree of protection, x 2 0 1 2 3 4 5 6 7 protection against ingress of water no protection vertical dripping protection against vertical drops of water dripping <15 protection against dripping water when the enclosure is tilted 15 from vertical spraying at an angle up to 60 from vertical splashingrotection against water splashed from any direction jettingrotection against water stream out of a nozzle, from any direction powerful jettingrotection against temporary flooding due to powerful jet streams out of a nozzle from any direction temporary immersionrotection against temporary immersion internal protection (ip) d efinition: n per iec 60947, appendix c pertains to low voltage switchgear and control gear. n per iec 60529 ertains to degrees of protection provided by enclosures (ip code). sample designation: (where x is a numeral value), i.e. ip 65 ip index letter amp circular connectors for commercial signal and power applications
amp circular connectors for commercial signal and power applications 8 catalog 82021 dimensions are in inches and dimensions are shown for usa: 1-800-522-6752 south america: 55-11-2103-6000 revised 7-07 millimeters unless otherwise reference purposes only. canada: 1-905-470-4425 hong kong: 852-2735-1628 specified. values in brackets specifications subject mexico: 52-55-1106-0800 japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. c. america: 57-1-254-4444 uk: 44-208-420-8341 current carrying capabilities note: all part numbers are rohs compliant. the total current capacity of each contact in a given connector is dependent upon the heat rise resulting from the combination of electrical loads of the contacts in the connector arrangement and the maximum ambient temperature in which the connector will be operating. caution must be taken so that this combination of conditions does not cause the internal temperature of the connector to exceed the maximum operating temperature of the housing material. several variables which must be considered when determining this maximum current capability for your application are: n wire size larger wire will carry more current since it has less internal resistance to current flow and generates less heat. the wire also conducts heat away from the connector. n connector size in general, with more circuits in a connector, less current per contact can be carried. n current load distribution spreading those lines with greater current loads through- out the connector, particularly around the outer perimeter, will enhance heat dissipation. n ambient temperature with higher ambient temperatures, less current can be carried. current rating verification can a contact rated at 10 amps carry 10 amps? maybe yes, but probably not. the reason lies in the test conditions used to rate the contact. if these conditions do not adequately reflect the appli - cation conditions, the actual allowable current levels may be lower than specified levels. for example, many manufacturers, including tyco electronics, test a single contact in air. this gives an accurate measure of the basic current-carrying capacity of the contact. use the contact alone in air and it can certainly carry 10 ampere. use it in a multi-position connector surrounded by other current- carrying contacts or in high ambient temperatures, and the contact should carry less current. similarly, as the contact ages and stress relaxation, environ- mental cycling, and other degradation factors take their toll, the contact current- carrying capacity decreases. a prudent design must set current levels for such end-of- design-life (eodl) conditions. practical current-carrying capac- ity is not an absolute, but an application-dependent condition. new method simplifies ratings to help the designer set the appropriate current level, tyco electronics has developed a method of specifying current- carrying capacity. this method takes into account the various application factors that influ - ence current rating. the method can be summarized as follows: n the contact is aged to eodl conditions by durability cycling, thermal cycling, and environmental exposure. n the contact resistance stability is verified. n the current necessary to produce the specified tempera- ture rise is measured. this t-rise is usually 30. n a rating factor is determined to allow derating of multiple contacts in the same housing and for different conductor sizes. temperature one other factor influencing current levels is the maximum operating temperature, for example, 105. if the appli- cation has a high ambient temperature (over 75) the contact t--ise is limited by the maximum operating temperature. for example, an application temperature of 90 c limits the contact t-rise to 15 . since current produces heat (the i 2 r law), the current must be lowered to limit the t-rise. a contact t--ise depends not only on its i 2 r joule heating, but also on its ability to dissipate the heat. consider a contact in a multi-contact housing. joule heating in multiple contacts will raise the local ambient temper - ature. since the contact will not be able to dissipate its own heat as well by convection, the maximum t-rise will be realized at a lower current level. conse- quently, the allowable current level must be lower to maintain an acceptable t-rise. for a given connector, the current level will be set by the loading density. a connector containing 50% current-carrying contacts will permit higher currents (per contact) than a connector will at 75% loading. the loading percentage assumes an even distribution of contacts within the housing. if all 10 contacts are grouped together in one section of a 20-position connector, the loading density may approach 100%. the importance of eodl as stated, t-rise in a contact depends on both resistance and current. as it ages, a contact resistance will increase. the contact designer will specify a maximum resistance for the contact, this level is the end-of- design-life resistance. before the contact is tested for current, tyco electronics subjects it to a sequence of tests that exercises the major failure mechanisms and thereby simulates eodl conditions. conditioning includes mating cycling, indus - trial mixed-flowing gases, humidity and temperature cycling, and vibration to sequentially introduce wear, corrosion, stress relaxation, and mechanical disturbance. 7 5 6 0 5 6 50 45 3 5 2 3 7.5 6 0 45 30 15 0 type xii upgrade s ize 8 upgrade . 125 powerband contact size 8 type xii type i, type ii/iii + upgrade type iii + , type ii, t ype iii + p osted size 20 upgrade 2 0 df contact current guide maximum current (amperes) for largest wire size 13 1 1.85
amp circular connectors for commercial signal and power applications 9 catalog 82021 dimensions are in inches and dimensions are shown for usa: 1-800-522-6752 south america: 55-11-2103-6000 revised 7-07 millimeters unless otherwise reference purposes only. canada: 1-905-470-4425 hong kong: 852-2735-1628 specified. values in brackets specifications subject mexico: 52-55-1106-0800 japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. c. america: 57-1-254-4444 uk: 44-208-420-8341 presentation an example* note: all part numbers are rohs compliant. the presentation of current- carrying capacity in amp product specifications includes two parts: n f irst, a base curve showing current levels versus t-rise for a single circuit and the largest wire size (see figure 1). this represents the maximum current capacity of the contact. the curve is usually flat up to 75 ambient and then drops off. up to 75, the 30 t--ise limits the amount of current, and above 75 the current must be reduced to keep the combination of ambient temperature and t-rise from exceeding the maximum operating tempera- ture of 105. n next are rating factors, a table of multipliers to account for connector loading and for smaller wire sizes (see figure 2). the designer first determines the base current for the ambient conditions of the application; then multiplies this base current by the rating factors to find the current level for the application loading factor and wire size. graph shows the relationship between base current, ambient temperature, and contact t-rise. f igure 1 rating factors allow the base current to be adjusted for various connector loading and wire sizes. practical values the current-rating method gives designers practical values applicable to their appli - cations. while the specified current levels for a contact may be lower than for other testing methods, they are more practi - cal and simplify the system design process. pec--anship?s replaced by a realistic assessment of the current-carrying capacity of a contact under varying condi- tions of temperature, connector loading, and wire size. specific current-carrying data based on eol and % loading is available from tyco electronics. please contact your local tyco electronics sales engineer or call tyco electronics. connector/contact acceptability as previously stated, choosing the correct connector/contact combination is fundamental to the successful function of all connectors. the selector chart shown at right, is designed to simplify your choice *note: data is not typical of a specific cpc connector configu- ration. for specific current rating information based on % c onnector loading, contact t yco electronics. to demonstrate the method of specifying current, consider the following application conditions; an ambient temperature of 65, a 50% loading of contacts in the housing, and 20 awg [0.6mm 2 ] wire. n from figure 1, the base current rating is 14 ampere with 18 awg [0.8mm 2 ] wire. n figure 2, the rating factor for 50% loading and 20 awg [0.6mm 2 ] wire is 0.68. n the specific rating for this applic ation is the product of the base rating and the rating factor: 14 x 0.68 = 9.5 ampere n each of the contacts can carry 9.5 ampere. n however, if the ambient temper- ature is 80 the allowable t-rise becomes 25. the base current must be lowered to 12.8 ampere so that the 105 maximum operating tempera- ture is not exceeded. the current rating then becomes: 12.8 x 0.68 = 8.7 ampere. connector posted sub-mini powerband type 20 df type i type ii type iii+ type iii+ type xii coax contacts cpc series 1 4 4 4 4 cpc series 2 4 cpc series 3 4 cpc series 4 44 4 4 cpc series 5 4 cpc series 6 44 4 4 cpc 5015 4 cmc series 1 44 4 4 cmc series 2 4 cmc series 3 4 cmc series 4 44 4 4 figure 2 contact selector chart current rating of connectors and their accept- able contacts. once you have selected the wire size, current- carrying capacity need, number of positions required, and the type of contacts needed in your choice of connector, refer to this matrix for a quick look at exactly what is acceptable in a given connector type. 18 20 22 24 26 single 1 .83 .69 .59 .50 30% .97 .80 .66 .57 .49 50% .83 .68 .57 .48 .42 70% .65 .53 .45 .38 .33 100% .55 .45 .38 .32 .28 awg % l o a d i n g 0 1 0 2 0 3 0 4 0 5 0 6 0 7 0 8 0 9 0 1 00 0 5 1 0 15 single contact 18 awg ambient temperature ( c) c u r r e n t r a t i n g ( a m p e r e s )
c p c s e r i e s 1 10 catalog 82021 dimensions are in inches and dimensions are shown for usa: 1-800-522-6752 south america: 55-11-2103-6000 revised 7-07 millimeters unless otherwise reference purposes only. canada: 1-905-470-4425 hong kong: 852-2735-1628 specified. values in brackets specifications subject mexico: 52-55-1106-0800 japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. c. america: 57-1-254-4444 uk: 44-208-420-8341 circular plastic connectors, size 1 amp circular connectors for commercial signal and power applications note: all part numbers are rohs compliant. c pc connectors, series 1 f or cable or panel mount (accepts type iii+, high- current power, type ii and subminiature coax contacts) listed part numbers are for connectors only; contacts must be ordered separately. material housing hermoplastic, 94v-- rated, black related product data contacts ages 17--3 contact arrangement age 24 component dimensions age 25* accessories ages 38--2, 52--4 performance characteristics page 6 application tooling ages 76--9 technical documents age 80 replacement coupling rings shell size part no. 11 213811-1 13 213813-1 17 213810-1 23 213812-1 *m max. *n max. *thread size (see chart) *j dia. panel cutout *l max. *k max. free-hanging receptacle *panel thk. .125 [3.18] max. *e max. *a max. *thread size (see chart) *thread size (see chart) *e max. standard sex connectors (receptacles accept pin contacts, plugs accept socket contacts) square flange receptacle free-hanging arrangement keying with threaded with mounting receptacle plug shell no. of inserts 1 holes size positions 11-4 a 208130-1 206061-1 206153-1 206060-1 13-9 a 208131-1 206705-1 206705-2 206708-1 17-16 a 206036-8 206036-1 206036-3 206037-1 b 213862-1 213849-1 23-24 a 211839-1 206838-1 206838-2 206837-1 b 213866-1 213851-1 23-37 a 787610-1 206151-1 206151-2 206150-1 b 213860-1 213848-1 reverse sex connectors (receptacles accept socket contacts, plugs accept pin contacts) square flange receptacle free-hanging arrangement keying with threaded with mounting receptacle plug shell no. of inserts 1 holes size positions 11-4 a 211102-1 206430-1 206430-2 206429-1 17-14 a 211103-1 206043-1 206043-3 206044-1 b 796437-2 796449-1 23-37 a 206306-5 206306-1 206306-2 206305-1 b 213864-1 213850-1 1 four 4-40 threaded inserts per receptacle. key style ?s the standard 5 locating key arrangement. key style ??sthe 4 locating key arrangement. * note: see page 25 for callout dimensions 1 four 4-40 threaded inserts per receptacle. keying molded-in keying in two configurations: a tandard configuration: 5 keys b optional configuration: 4 keys to prevent mismating of standard and reverse sex. *d ?010 [?.25] *d ?010 [?.25] *h +.007 C000 [+0.18] dia. *b ?015 [?.38] *c ?010 [?.25] * g ?025 [?.64] *f ?010 [?.25] *f ?010 [?.25] plug square flange receptacle *a max. *b ?015 [ ?.38] *c ?010 [?.25]
standard sex connectors (receptacles accept pin contacts, plugs accept socket contacts) arrangement square flange receptacle shell no. of keying with threaded with mounting plug size positions inserts 1 holes 13-7 a 211401-4 211401-1 211399-1 17-9 a 211767-2 211767-1 211766-1 23-19 a 211771-2 211771-1 211770-2 b 213870-1 213853-1 reverse sex connectors (receptacles accept socket contacts, plugs accept pin contacts) arrangement square flange receptacle free-hanging shell no. of keying with threaded with mounting receptacle plug size positions inserts 1 holes 13-7 a 211398-4 211398-1 211398-2 211400-1 17-9 a 211769-1 211769-3 211768-1 b 796439-2 796450-1 23-19 a 211773-1 211772-1 b 213868-1 213852-1 1 four 4-40 threaded inserts per receptacle. key style ?s the standard 5 locating key arrangement. key style ??sthe 4 locating key arrangement. c p c s e r i e s 1 11 catalog 82021 dimensions are in inches and dimensions are shown for usa: 1-800-522-6752 south america: 55-11-2103-6000 revised 7-07 millimeters unless otherwise reference purposes only. canada: 1-905-470-4425 hong kong: 852-2735-1628 specified. values in brackets specifications subject mexico: 52-55-1106-0800 japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. c. america: 57-1-254-4444 uk: 44-208-420-8341 circular plastic connectors, series 1, vde tested amp circular connectors for commercial signal and power applications note: all part numbers are rohs compliant. keying a tandard configuration: 5 keys b optional configuration: 4 keys cpc connectors, series 1, for cable or panel mount (accepts type iii+, high- current power, type ii and subminiature coax contacts) n designed to meet requirements of vde as shown in din specification 57627 n recognized under the component program of underwriters laboratories inc. for 600 vac and 600 vdc service, file no. e28476 n certified by canadian standards association, file no. lr 7189 listed part numbers are for connectors only; contacts must be ordered separately. material housing hermoplastic, 94v-- rated, black related product data contacts ages 17--3 contact arrangement age 24 component dimensions age 25* accessories ages 38--2, 52--4 performance characteristics page 6 application tooling ages 76--9 technical documents age 80 replacement coupling rings shell size part no. 13 213813-1 17 213810-1 23 213812-1 plug *m max. *n max. *thread size (see chart) *j dia. p anel cutout *l max. *k max. free-hanging receptacle * panel thk. . 125 [ 3.18] m ax. *e max. *a max. *a max. *thread size (see chart) *thread size (see chart) *e max. *note: see page 25 for callout dimensions *d ?010 [?.25] *b ?015 [?.38] *b ?015 [?.38] *c ?010 [?.25] *c ?010 [?.25] *d .010 [?.25] *g ?025 [?.64] *f ?010 [?.25] *f ?010 [?.25] *h +.007 C000 [+0.18] dia. 1 four 4-40 threaded inserts per receptacle. square flange receptacle r r
c p c s e r i e s 1 12 catalog 82021 dimensions are in inches and dimensions are shown for usa: 1-800-522-6752 south america: 55-11-2103-6000 revised 7-07 millimeters unless otherwise reference purposes only. canada: 1-905-470-4425 hong kong: 852-2735-1628 specified. values in brackets specifications subject mexico: 52-55-1106-0800 japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. c. america: 57-1-254-4444 uk: 44-208-420-8341 circular plastic connectors, series 1 amp circular connectors for commercial signal and power applications note: all part numbers are rohs compliant. standard sex (posted pin contacts) r eceptacle assemblies dimensions c ontact arrangement m ounting 4-40 threaded keying a b finish peripheral n o. h oles inserts s tyle code s eal 1 1-4 207825-9 . 119 .816 a n a 3 .02 20.73 1 3-7 1-796433-1 .220 . 816 a n a 5 .59 20.73 208223-9 .220 .816 an 13-9 a 5.59 20.73 1-208223-0 .220 .816 an a 5.59 20.73 1-207303-4 .220 .816 a n 17-16 1-207303-5 a 5.59 20.73 c 1-207303-3 .220 .816 an 213855-4 213855-3 b 5.59 20.73 213782-4 .429 .679 an a 10.90 17.24 23-19 213859-2 .618 .674 a n b 15.70 17.12 213588-2 .220 .654 cn a 5.59 16.61 213798-3 .618 .679 a n a 15.70 17.24 23-24 213780-2 .220 .654 an a 5.59 16.61 213857-2 .429 .679 an b 10.90 17.24 1-206934-1 .220 .654 an a 5.59 16.61 206934-5 .119 .654 a n 1-206934-7 a 3.02 16.61 y 23-37 208132-2 a .429 .654 c 1-206934-8 a a n 213854-3 b 10.90 16.61 a 1-206934-9 .618 .654 a n a 15.70 16.61 note: posts are .017 [0.43] offset from centerline of contacts. all posts must be oriented in the same plane for proper contact/post location. square flange receptacles, printed circuit board mount with .025 [0.64] sq. solder tails material and finish housing hermoplastic, 94v-- rated, black contacts a uplex plated gold flash on entire contact with .000030 [0.00076] min. gold on contact engagement area, tin on the termination area c lated tin on the entire contact, tin on the termination area related product data contact arrangement age 24 performance characteristics page 6 technical documents age 80 other available posted contacts tyco electronics can make available contacts with various solder tail lengths for loading into the standard or reverse sex, square flange receptacles for applications requiring custom solder tail lengths. .150 [3.81] dia. 4 holes 1.125 ?010 [28.58 ?.25 ] typ. 1.435 ?015 [36.45 ?.38 ] 1.125 ?010 [28.58 ?.25 ] typ. .420 ?015 [10.67 ?.38 ] .094 [2.39] 1.050 ?010 [26.67 ?.25 ] d ia. .125 [3.18] max. panel thk. a b keying molded-in keying in two configurations: a tandard configuration: 5 keys b optional configuration: 4 keys to prevent mismating of standard and reverse sex. 1.435 ?015 [36.45 ?.38 ] .119 [3.02] min. .618 [15.70] max.
c p c s e r i e s 1 13 catalog 82021 dimensions are in inches and dimensions are shown for usa: 1-800-522-6752 south america: 55-11-2103-6000 revised 7-07 millimeters unless otherwise reference purposes only. canada: 1-905-470-4425 hong kong: 852-2735-1628 specified. values in brackets specifications subject mexico: 52-55-1106-0800 japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. c. america: 57-1-254-4444 uk: 44-208-420-8341 circular plastic connectors, series 1 ( continued) amp circular connectors for commercial signal and power applications note: all part numbers are rohs compliant. special cpc connectors, square flange receptacles, printed circuit board mount with round posted contacts (size 16), contact arrangement 17-16 material and finish housing hermoplastic, 94v-- rated, heat-stabilized, fire-resistant, self- extinguishing, black contacts rass plating connector part no. 207292-1 plated tin over .000050 [0.00127] min. nickel on entire contact connector part no. 207292-2 plated .000030 [0.00076] min. gold over .000050 [0.00127] min. nickel on entire contact notes: 1. connector can be used for pressure bulkhead feed- thru (sealed) applications. notes: 2. receptacle is standard sex , supplied preloaded with 16 special round posted pin contacts, .030 [0.76] diameter. reverse sex (posted socket contacts) r eceptacle assemblies dimensions contact arrangement m ounting 4-40 threaded keying ab f inish peripheral no. holes i nserts style code seal 2 08283-4 a . 159 .536 a n 4.04 13.61 11-4 1 -788130-1 a .704 .541 cn 17.88 1 3.74 17-9 1-213826-1 a .220 .536 cy 5.59 13.61 213729-9 213729-6 a .368 .536 an 9.35 13.61 17-14 1-213825-7 a .220 .536 c y 5.59 13.61 213729-8 a .159 .536 cn 4.04 13.61 213858-3 b .645 .394 an 16.38 10.00 23-19 213781-9 a .557 .374 cn 14.15 9.50 213827-8 a .368 .374 cy 9.35 9.50 2-208224-1 a .557 .374 an 213856-4 14.15 9.50 1-208224-2 a .368 .374 c n 23-37 9.35 9.50 1-213828-6 a .368 .374 cy 9.35 9.50 207890-2 a .159 .374 an 4.04 9.50 note: posts are .017 [0.43] offset from centerline of contacts. all posts must be oriented in the same plane for proper contact/post location. square flange receptacles, printed c ircuit board mount with .025 [0.64] sq. solder tails material and finish housing hermoplastic, 94v-- rated, black contacts a uplex plated gold flash on entire contact with .000030 [0.00076] min. gold on contact engagement area, tin on the termination area c lated tin on the entire contact, tin on the termination area related product data contact arrangement age 24 performance characteristics page 6 technical documents age 80 keying age 12 1.435?015 [36.45?.38] 1.125?005 [28.58?.13] 1.435?015 [36.45?.38] 1.125?005 [28.58?.13] 1 .110 [28.19] max. dia. .125 [3.18] m ax. thk. panel b 1.050?005 [26.67?.13] dia. ?030 a [ ?.76] t yp. .094?005 [2.39?.13] .420?005 [10.67?.13] 1.050 [26.67]
c p c s e r i e s 1 14 catalog 82021 dimensions are in inches and dimensions are shown for usa: 1-800-522-6752 south america: 55-11-2103-6000 revised 7-07 millimeters unless otherwise reference purposes only. canada: 1-905-470-4425 hong kong: 852-2735-1628 specified. values in brackets specifications subject mexico: 52-55-1106-0800 japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. c. america: 57-1-254-4444 uk: 44-208-420-8341 circular plastic connectors, series 1 ( continued) amp circular connectors for commercial signal and power applications note: all part numbers are rohs compliant. special cpc connectors, feed-thru pressure rating up to 30 psi material and finish housing hermoplastic, 94v-- rated, black contacts opper alloy, gold over nickel plated arrangement standard reverse numbering numbering feed-thru plug plug receptacle 11-4 206060-1 206516-1 206518-2 17-16 206037-1 206554-1 206552-1 note: feed-thru receptacles are fully loaded with size 16, feed-thru pin contacts. order size 16 crimp, snap-in socket contacts for plugs separately. arrangement dimensions thread a b c d e f g hj size 11-4 1 .209 .687 .094 .844 1.125 .125 .840 1.080 .975 5/8-24 30.71 17.45 2.39 21.44 28.58 3.18 21.34 27.43 24.77 unef-2a 17-16 1.209 1.050 .094 1.125 1.435 .150 1.210 1.080 1.349 15/16-20 30.71 26.67 2.39 28.58 36.45 3.81 30.73 27.43 34.26 unef-2a receptacle, feed-thru plug part numbers dimensions p anel thk. .125 [3.18] max. g dia. f dia. (4 holes) a max. pin both sides b .010 [0.25] c .010 [0.25] d .010 [0.25] e .025 [0.64] panel cutout special cpc connectors, s quare flange receptacles, with solder type contacts (size 16), contact arrangement 17-16 n otes: 1 . connector can be used for p ressure bulkhead feed- t hru (sealed) applications. n otes: 2 . receptacle is standard s ex, supplied preloaded w ith 16 special solder cup pin contacts. material and finish housing hermoplastic, 94v-- rated, heat-stabilized, fire-resistant, self- extinguishing, black contacts rass plating connector part no. 206404-1 plated .000030 [0.00076] min. gold over .000030 [0.00076] min. nickel on entire contact connector part no. 206404-2 plated tin over .000100 [0.00254] min. copper on entire contact .250 .015 [6.35 0.38 ] .420 ?015 [10.67 ?.38 ] .094 .010 [2.39 0.25 ] 1.090 .010 [27.69 0.25 ] dia. .156 [3.96] solder cup contact panel thk. .125 [3.18] max. 1.050 ?010 [26.67 ?.25 ] dia. h max. j max. thread size (see chart)
c p c s e r i e s 1 15 catalog 82021 dimensions are in inches and dimensions are shown for usa: 1-800-522-6752 south america: 55-11-2103-6000 revised 7-07 millimeters unless otherwise reference purposes only. canada: 1-905-470-4425 hong kong: 852-2735-1628 specified. values in brackets specifications subject mexico: 52-55-1106-0800 japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. c. america: 57-1-254-4444 uk: 44-208-420-8341 amp circular connectors for commercial signal and power applications note: all part numbers are rohs compliant. circular plastic connectors, series 1 ( continued) s quare flange receptacles, r ight-angle, posted with .025 [0.64] sq. solder tails material and finish housing hermoplastic, 94v-- rated, black location wafer henolic, black contact posts 000100 [0.00254] min. tin over .000100 [0.00254] min. copper contact body a 000100 [0.00254] min. tin over .000050 [0.00127] min. nickel b 000030 [0.000762] min. gold for a length of .200 [5.08] min. from mating end, with remainder gold flash, both over .000050 [0.00127] min. nickel related product data contact arrangements age 24 component dimensions age 25* performance characteristics page 6 keying tandard configuration: 5 keys technical documents age 80 standard sex (posted pin contacts) arrangement receptacle assemblies contact body mounting 4-40 threaded finish code mating plug no. holes inserts part no. 11-4 1-796403-1 1-796403-2 b 206060-1 13-7 1-796435-1 1-796435-2 b 211399-1 13-9 1-796375-1 1-796375-2 b 206708-1 17-9 1-796497-1 b 211766-1 17-16 1-796404-1 b 206037-1 23-19 1-796405-1 b 211770-2 23-24 1-796387-1 a 206837-1 1-796387-2 23-37 1-796406-1 b 206150-1 reverse sex (posted socket contacts) arrangement receptacle assemblies contact body mounting 4-40 threaded finish code mating plug no. holes inserts part no. 11-4 1-796407-1 b 206429-1 13-7 1-796500-1 b 211400-1 17-9 1-796501-1 b 211768-1 17-14 (shown) 796348-3 a 206044-1 796348-2 b 23-19 1-796502-1 b 211772-1 23-37 1-796409-1 b 206305-1 *a max. *c *b *d max. *e max. .125 [3.18] max. thk. panel .025 [0.64] sq. post typ. contact location wafer *g *f 4 holes .150 [3.81] *f *h dia. *j dia. panel cutout * note: s ee page 25 for callout dimensions
c p c s e r i e s 1 16 catalog 82021 dimensions are in inches and dimensions are shown for usa: 1-800-522-6752 south america: 55-11-2103-6000 revised 7-07 millimeters unless otherwise reference purposes only. canada: 1-905-470-4425 hong kong: 852-2735-1628 specified. values in brackets specifications subject mexico: 52-55-1106-0800 japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. c. america: 57-1-254-4444 uk: 44-208-420-8341 amp circular connectors for commercial signal and power applications note: all part numbers are rohs compliant. circular plastic connectors, series 1 ( continued) material and finish housing hermoplastic, 94v-- rated, black location wafer henolic, black contact posts 000100 [0.00254] min. tin over .000100 [0.00254] min. copper contact body a 000100 [0.00254] min. tin over .000050 [0.00127] min. nickel b 000030 [0.000762] min. gold for a length of .200 [5.08] min. from mating end, with remainder gold flash, both over .000050 [0.00127] min. nickel technical documents age 80 square flange receptacles, r ight-angle, posted with .045 [1.14] sq. solder tails. f or higher current applications standard sex (posted pin contacts) arrangement receptacle assemblies contact body mating plug no. mounting holes finish code part no. 13-7 1776903-1 b 211399-1 17-16 1776904-1 b 206037-1 23-24 1776905-1 b 206837-1 23-37 1776906-1 b 206150-1 .125 [3.18] max. thk. panel .045 [1.14] sq. post typ. ? .15057 [3.81988] 4 holes .16 [4.064] recommended panel cutout mating face receptacle mail: thermoplastic color: black major key 1.438 [36.525] 2 plc 1.750?025 [44.45?635] 2 plc location wafer material: phenolic color: black contact 24 plc 2.43 [61.72] ref. 1.33 [33.78] max. .520?015 [13.2?381] ? 1.45 [36.83] max. ? 1.51 [38.35] max. . 156 [ 3.96] 1.438 [36.525] 2 plc ? 1.61 [40.89]
c p c s e r i e s 1 17 catalog 82021 dimensions are in inches and dimensions are shown for usa: 1-800-522-6752 south america: 55-11-2103-6000 revised 7-07 millimeters unless otherwise reference purposes only. canada: 1-905-470-4425 hong kong: 852-2735-1628 specified. values in brackets specifications subject mexico: 52-55-1106-0800 japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. c. america: 57-1-254-4444 uk: 44-208-420-8341 amp circular connectors for commercial signal and power applications note: all part numbers are rohs compliant. signal contacts material and finish see chart. contact body rass or phosphor bronze retention spring tainless steel application tooling ages 76--9 technical documents 114-10004 application specification 108-10042 product specification type iii+, crimp, snap-in pin s ocket [ .0625 + .0010 C0020 [ 1.588 +0.025 ] C.051 dia. max. dia. pin body spring, stainless steel spring, stainless steel ferrule, brass, nickel flash . 530 ?010 [ 13.46 ?.25 ] .113 [2.87] .390 [9.91] min. contact size 16in diameter .062 [1.57] (test current, 13 ampere)? wire size i ns. contact strip form loose piece tooling part no. range dia. f inish contact no. contact no. l oose piece strip form a wg mm 2 r ange p in socket pin socket hand tool applicators .015-.030 gold/nickel 2 788085-3 7 88088-2 567867-1*** 30-28 0.05-0.09 0.38-0.76 s el. gold/nickel 3 7 88085-1 788088-1 788085-4 788088-3 9 0716-1 o r 567947-1*** or 680602- *** bright tin 1 -66425-2 1-66424-1 .040-.060 1 gold/nickel 2 66425-7 66424-7 66429-3 66428-3 91515-1 6 466598- *** 30-26 0.05-0.15 1.02-1.52 sel. gold/nickel 3 66425-8 66424-8 66429-4 66428-4 .014-.030 1 gold/nickel 2 66393-7 66394-7 0.36-0.76 sel. gold/nickel 3 66393-8 66394-8 66406-4 66405-4 90225-2 6 466585-3*** bright tin 1-66106-5 1-66108-5 1-66107-1 1-66109-7 91515-1 6 466321- *** 26-24 0.12-0.2 .035-.055 1 gold/nickel 2 66106-7 66108-7 66107-3 66109-3 or or 0.89-1.40 sel. gold/nickel 3 66106-8 66108-8 66107-4 66109-4 58495-1* 466908-2*** sel. gold/nickel 4 66108-1 66109-1 bright tin 2-66102-5 3-66104-0 1-66103-8 1-66105-9 .040-.080 1 gold/nickel 2 66102-8 66104-8 66103-3 66105-3 91515-1 6 466323- *** 1.02-2.03 sel. gold/nickel 3 66102-9 66104-9 66103-4 66105-4 or or 2-66102-2 2-66104-3 1-66103-2 1-66105-3 58495-1* 466907-2*** sel. gold/nickel 4 66104-1 66105-1 24-20 0.2-0.6 .060-.12 0 5 bright tin 1-66564-2 1-66563-1 66566-7 66565-7 466383-4*** 1.52-3.05 sel. gold/nickel 3 66564-8 66563-8 66566-4 66565-4 91542-1 6 or 466979-1*** or 567363- *** bright tin 1-66332-4 1-66331-4 1-66400-0 1-66399-0 91523-1 6 466324- *** .080-.100 1 gold/nickel 2 66332-7 66331-7 66400-3 66399-3 or or 2.03-2.54 sel. gold/nickel 3 66332-8 66331-8 66400-4 66399-4 90225-2 6 466942-1*** sel. gold/nickel 4 66331-2 66399-2 1-66098-9 s bright tin 1-66098-8 1-66100-9 1-66099-5 1-66101-9 91505-1 6 or 466325- *** 18-16 0.8-1.4 .080-.100 1 gold/nickel 2 66098-8 66100-8 66099-3 66101-3 91523-1 6 or or 2.03-2.54 sel. gold/nickel 3 66098-9 66100-9 66099-4 66101-4 58495-1* 466906-1*** sel. gold/nickel 4 66098-6 66099-1 1-66359-4 1-66358-6 1-66361-2 1-66360-2 .080-.100 1 bright tin 1-66359-5 1-66358-8 66361-7 66360-7 466326- *** gold/nickel 2 66359-9 66358-9 66361-3 66360-3 91519-1 6 or 2.03-2.54 sel. gold/nickel 3 1-66359-0 1-66358-0 66361-4 66360-4 466923-2*** 18-14 0.8-2.0 1-66359-2 1-66358-3 66361-8 66360-8 sel. gold/nickel 4 66358-1 66360-1 .110-.15 0 5 bright tin 66597-8 66598-9 66602-8 66601-9 466958-1*** 1-66598-0 91521-1 6 or 2.79-3.81 sel. gold/nickel 3 66597-2 66598-2 66602-2 66601-2 567364- *** 1 overall insulation crimp diameter, including crimp barrel, must not exceed .125 [3.18]. 2 .000015 [0.00038] gold in the mating area over .000050 [0.00127] min. nickel. 3 .000030 [0.00076] gold in the mating area, with gold flash on remainder, over .000050 [0.00127] min. nickel. 4 .000030 [0.00076] gold in the mating area, with gold gradient on remainder, over .000050 [0.00127] min. nickel. 5 contacts can only be used in: metrimate; cpc series 1 (arr. 23- 24), series 4 (arr. 23-13m, 23-16m, 23-22m), and vde connectors. 6 to use with the 626 pneumatic tool: remove crimping head from straight action hand tool (saht), order saht adapter part no. 217201-1 , adapter holder part no. 356304-1 (with ratchet) or 189928-1 (without), and power unit part no. 189721-1 (hand actuated) or 189722-1 (foot actuated). s standard reeling of strip form contacts. *commercial pro-crimper ii hand tool for field repair only. note: die set can be adapted for use with 626 pneumatic tool system. insertion tool part no. 91002-1 (for insulation diameters .070 [1.78] or less), no. 200893-2 (for insulation diameters .090 [2.29] max.). extraction tool part no. 305183. (instruction sheet 408-1216) ***call technical support for machine applicator part numbers. socket pin ? single contact, free-air test current is not to be construed as contact rating current. use only for testing. r efer to contact current carrying capability information on page 8.
c p c s e r i e s 1 18 catalog 82021 dimensions are in inches and dimensions are shown for usa: 1-800-522-6752 south america: 55-11-2103-6000 revised 7-07 millimeters unless otherwise reference purposes only. canada: 1-905-470-4425 hong kong: 852-2735-1628 specified. values in brackets specifications subject mexico: 52-55-1106-0800 japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. c. america: 57-1-254-4444 uk: 44-208-420-8341 amp circular connectors for commercial signal and power applications note: all part numbers are rohs compliant. signal contacts ( continued) material and finish see chart. contact body opper nickel alloy retention spring tainless steel related product data application tooling pages 76-79 technical documents 114-10004 application specification 108-10024-2 product specification enhanced high current type iii+, crimp, snap-in ratings multiplication rating factor (f) pin socket [ .0625 +.0010 C .0020 [ 1.588 + 0.025 ] C.051 dia. max. dia. pin body spring, stainless steel spring, stainless steel ferrule, brass, n ickel flash .530 ?010 [13.46 ?.25 ] .113 [2.87] .390 [9.91] min. contact size 16in diameter .062 [1.57] wire size i ns. contact strip form loose piece tooling part no. range dia. f inish contact no. contact no. l oose piece strip form awg m m 2 range pin s ocket pin socket hand tool applicators 466326- *** . 080-.100 1 gold 1 -66359-6 1-66358-9 1 -66361-4 1-66360-4 91519-1 3 o r 1 8-14 0.8-2.0 2 .03-2.54 t in 1-66359-9 2-66358-1 1-66361-6 1-66360-6 4 66923-2*** . 110-.150 2 gold 1-66597-0 1-66598-1 66602-9 1-66601-0 466958-1*** 2.79-3.81 tin 1 -66597-1 1-66598-2 1-66602-0 1-66601-2 9 1521-1 3 or 567364- *** socket p in 1 overall insulation crimp diameter, including crimp barrel, must not exceed .125 [3.18]. 2 contacts can only be used in cpc, series 1 (arr. 23-24), series 4 (arr. 23-13m, 23-16m, 23-22m), and vde connectors. 3 to use with the 626 pneumatic tool system: remove the crimping head from the straight action hand tool (saht) assembly, order saht adapter part no. 217201-1 , adapter holder part no. 356304-1 (with ratchet) or 189928-1 (without), and power unit part no. 189721-1 (hand actuated) or 189722-1 (foot actuated). *** call technical support for automatic machine applicator part numbers. voltage: 250 volts ac/dc 600 volts ac/dc, series i, vde tested and select loaded only base current: type iii+ contacts: 17 amperes, 30?c temperature rise with single contact on 14 awg wire enhanced high current type iii+ contacts: 25 amperes , 30?c temperature rise with single contact on 14 awg wire temperature: -55?c to +105?c vde 0627: x a/630/4kv/2 - series i, vde tested only type iii+ contacts (note: 1 = 17 amperes) single circuit ? 50% 100% shell size wire size wire size wire size 30 awg 14 awg 30 awg 14 awg 30 awg 14 awg 11-4 .291 1 .212 .905 .140 .684 13-9 .278 .995 .175 .750 .134 .567 17-16 .270 .990 .146 .625 .127 .472 23-24 .281 .985 .138 .550 .120 .416 23-37 .275 .985 .131 .497 .114 .376 enhanced high current type iii+ contacts (14 awg wire only - note: 1 = 25 amperes) single circuit ? 50% 100% shell size 14 awg 14 awg 14 awg 11-4 .880 .840 .640 13-9 .880 .640 .480 17-16 .880 .520 .400 23-24 .880 .520 .400 23-37 .880 .440 .320 percent connector loading percent connector loading
c p c s e r i e s 1 19 catalog 82021 dimensions are in inches and dimensions are shown for usa: 1-800-522-6752 south america: 55-11-2103-6000 revised 7-07 millimeters unless otherwise reference purposes only. canada: 1-905-470-4425 hong kong: 852-2735-1628 specified. values in brackets specifications subject mexico: 52-55-1106-0800 japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. c. america: 57-1-254-4444 uk: 44-208-420-8341 amp circular connectors for commercial signal and power applications note: all part numbers are rohs compliant. w ire size range i ns. g rounding pin part no. s trip form loose piece dia. c ontact applicator hand tool m m 2 a wg r ange 1 f inish s trip form loose piece p art no. part no. . 035-.055 tin 164159-3 164162-1 91515-1 5 or 0.12-0.2 26-24 0.89-1.4 s el. gold/nickel 4 1 64159-4 164162-2 5 8495-1* .045-.070 b right tin 164160-3 164163-1 466323- * ** 91515-1 5 o r 0 .2-0.6 24-20 1 .14-1.78 or 91505-1 5 or sel. gold/nickel 4 164160-4 164163-2 466907-2*** 58495-1* . 078-.098 t in 164161-3 1 64164-1 466741- * ** 91523-1 5 or 0.8-1.4 1 8-16 1.98-2.49 or 9 1505-1 5 or sel. gold/nickel 4 164161-4 164164-2 6 80114-3*** 58495-1* 1 o verall insulation crimp diameter, including crimp barrel, must not exceed .125 [3.18]. 4 g old flash over .000030 [0.00076] min. nickel on entire contact, with .000030 [0.00076] gold in contact area. 5 to use with the 626 pneumatic tool system: remove the crimping head from the straight action hand tool (saht) assembly, order saht adapter part no. 217201-1 , adapter holder part no. 356304-1 (with ratchet) or 189928-1 (without), and power unit part no. 189721-1 (hand actuated) or 189722-1 (foot actuated). *commercial pro-crimper ii hand tool for field repair only. note: die set can be adapted for use with the 626 pneumatic tool system. ***call technical support for automatic machine applicator part numbers. extraction tool part no. 539972-1. signal contacts ( continued) type iii+ (precision formed, crimp) c ontact size 16 pin diameter 062 [1.57] material and finish contact body opper alloy, plated tin or gold spring tainless steel grounding pin (make first - break last) high current power contactize 16 the features of the high current size 16 contact have been designed to retrofit into the existing amp connectors such as cpc (circular plastic connector), cmc (circular metal connector), g series, m series, metrimate square grid and drawer connector housings. an initial t-rise test in free air has shown a 23 amp capability with a 30 t-rise. the contact may be crimped onto 14 awg wire with an amp hand tool part no. 601967-1 . use turret th502 (1-601967-6) for the pin and turret th501 (1-601967-5) for the socket. material body opper alloy louvertac band eryllium copper retention spring tainless steel finish body ilver louvertac band old r elated product data performance characteristics age 6 application tooling ages 76--9 technical documents age 80 contact part nos. crimping tool wire range pin socket turret mm 2 awg loose tape loose tape tool for for piece mounted piece mounted pins sockets 0.8-1.4 18-16 796964-1 796964-2 796966-1 796966-2 601967-1 1-601967-5 1-601967-5 2 14 193844-1 193844-2 193846-1 193846-2 601967-1 1-601967-6 1-601967-5 extraction tool part no. 305183
c p c s e r i e s 1 20 catalog 82021 dimensions are in inches and dimensions are shown for usa: 1-800-522-6752 south america: 55-11-2103-6000 revised 7-07 millimeters unless otherwise reference purposes only. canada: 1-905-470-4425 hong kong: 852-2735-1628 specified. values in brackets specifications subject mexico: 52-55-1106-0800 japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. c. america: 57-1-254-4444 uk: 44-208-420-8341 amp circular connectors for commercial signal and power applications note: all part numbers are rohs compliant. signal contacts ( continued) wire size contact loose piece range finish contact no. awg mm 2 pin socket 26-20 0.12-0.6 gold/nickel 1 2 66182-1 2 66183-1 18-16 0.8-1.4 gold/nickel 1 2 66180-1 2 66181-1 solder tab 4 duplex 2 202236-7 202237-7 bright tin 202236-5 202237-5 1 .000030 [0.00076] gold in mating area over .000030 [0.00076] min. nickel. 2 duplex plated .000030 [0.00076] gold in mating area over .000030 [0.00076] min. nickel on contact body; bright tin on solder tab. 3 bright tin on entire contact. 4 designed for up to 14 awg; but, not to exceed current limitation of contact. note: these contacts can be used in multimate contact cavities of all connector housings. ?single contact, free-air test current is not to be construed as contact rating current. use only for testing. refer to contact current carrying capability information on page 8. extraction tool part no. 305183 solder-type (with preformed wire barrel/insulation support) s older-tab solder-tab type iii+ (precision formed, solder) p in pin s ocket pin socket socket contact size 16in diameter .062 [1.57] (test current, 13 ampere) c ontact size 16 pin diameter 062 [1.57] material and finish contact body opper alloy, plated tin or gold spring tainless steel related product data performance characteristics age 6 technical documents age 80 pin socket solder-type
c p c s e r i e s 1 21 catalog 82021 dimensions are in inches and dimensions are shown for usa: 1-800-522-6752 south america: 55-11-2103-6000 revised 7-07 millimeters unless otherwise reference purposes only. canada: 1-905-470-4425 hong kong: 852-2735-1628 specified. values in brackets specifications subject mexico: 52-55-1106-0800 japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. c. america: 57-1-254-4444 uk: 44-208-420-8341 amp circular connectors for commercial signal and power applications note: all part numbers are rohs compliant. signal contacts ( continued) contact size 16in diameter .062 [1.57] (test current, 13 ampere) tooling part no. wire size ins. tape mounted loose piece contact tape mounted loose piece range dia. contact no. 2 contact no. color dies for die set for hand awg mm 2 range 1 pin socket pin socket code amp-tapetronic 626 pneumatic tool machine 69875 tool system .035-.055 0.89-1.40 201611-4 201611-1 4 201613-1 5 red/red 91538-1 * .048-.065 90230-1 7 or 601967-1 * 28-24 0.08-0.20 1.22-1.65 201334-1 4 201332-1 5 red/red 90249-2 .095-.110 601967-1 * 2.41-2.79 202410-1 4 202411-1 5 green .040-.062 91538-1 * 1.02-1.57 201578-4 201578-1 4 201580-1 5 yellow/red or 58541-1* 24-20 0.2-0.6 .055-.088 90249-2 90230-1 7 or 601967-1 * 1.40-2.16 201330-6 201328-9 201330-1 4 201328-1 5 yellow/red 18 0.9-0.9 no. ins. 91539-1 * (two) (two) support 202725-1 4 202726-1 4 blue 90231-2 7 or 601967-1 * .080-.105 90136-1 * 2.03-2.67 202507-1 4 202508-1 5 or 601967-1 * 18-16 0.8-1.4 200336-6 200333-8 200336-1 4 200333-1 4 blue/blue 90250-1 90231-2 7 91539-1 * no ins. 58541-1* support ,6 204219-1 5,6 blue/blue or 601967-1 * 3 212618-2 3 201568-3 201570-1 4 201568-1 5 violet/blue 90250-1 90231-2 7 91539-1 - no ins. 201570-2 58541-1* 14 2 support ?,6,3 212618-1 3,6,? or 601967-1 * 1 overall insulation crimp diameter, including crimp barrel, must not exceed .125 [3.18]. 2 for amp-tapetronic machine no. 69875, order contacts by tape mounted contact no., plus packaging code m reel?5000 parts per reel). 3 grounding pin is used to provide a make-first/break-last condition when mating and unmating connector halves. 4 use turret th502 ( 1-601967-6 ) with hand tool 601967-1 . 5 use turret th501 ( 1-601967-5 ) with hand tool 601967-1 . 6 pin length is .630 .005 [16.002 .127 ] on these two pins. 7 die set requires ?ead adapter part no. 318161-1 ; adapter holder part no. 356304-1 (with ratchet) or 189928-1 (without); and power unit part no. 189721-2 (hand actuated) or 189722-2 (foot actuated). *commercial pro-crimper ii hand tool for field repair use only. note: die set can be adapted for use with the 626 pneumatic tool system. ?does not use hand tool 91539-1 or 601967-1. ?single contact, free-air test current is not to be construed as contact rating current. use only for testing. refer to contact current carrying capability information on page 8. insertion tool part no. 200893-2 (for insulation diameters .070 [1.78] or less). extraction tool part no. 305183. type ii, screw machined, crimp material contact body rass retention spring tainless steel finish contact body 000030 [0.00076] gold over .000050 [0.00127] nickel. gold thickness controlled on socket o.d. retention spring stainless steel related product data application tooling ages 76--9 pin pin socket socket . 795 ?010 [ 20.19 ?.25 ] . 472 ?005 [11.99 ?.13 ] . 062 ?001 [ 1.57 ?.03 ] dia. spring spring socket body pin body .107 max. dia. [2.72] 1.087 ?010 [27.61 ?.25 ]
c p c s e r i e s 1 22 catalog 82021 dimensions are in inches and dimensions are shown for usa: 1-800-522-6752 south america: 55-11-2103-6000 revised 7-07 millimeters unless otherwise reference purposes only. canada: 1-905-470-4425 hong kong: 852-2735-1628 specified. values in brackets specifications subject mexico: 52-55-1106-0800 japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. c. america: 57-1-254-4444 uk: 44-208-420-8341 amp circular connectors for commercial signal and power applications note: all part numbers are rohs compliant. coaxial contacts .112 +.005 [ 2.845 +.127 ] d ia. subminiature coax, size 16 precision formed, crimp material outer shell rass per mil----0 center conductor eryllium copper per qq-c-533 (pin); brass per qq-b-626 (socket) inner dielectric olypropylene retention spring tainless steel per qq-s-766 ferrule opper per qq----76 finish outer shell, center conductor see charts ferrule ? right tin per mil-t-10727 related product data application tooling ages 76--9 p in ferrule part no. 5-225088-1 p art no. 225088-3 s ocket s ocket selection chart for coaxial cable tooling part no. loose piece die sets for cable size contact contact no. ferrule hand tool 69710-1 hand (rg/u) finish pin socket part no. or 626 pneumatic tool tool system or die set* gold/nickel gold/copper 1 226537-2 51565-2 178, 196 gold/nickel ? 1-332057-0 ? 69690-2 7 69656-2 gold/copper 2 51565-5 gold/nickel 196 gold/copper 1 226537-2 51565-2 (double braid) gold/nickel ? 1- 5-225088-1 ? 69656-9 gold/copper 2 51565-5 gold/nickel gold/copper 1 226537-1 51565-1 174, 188, 316 gold/nickel 1-332056-0 69690 7 -2 91911-3* -9 gold/copper 2 226537-4 51565-4 gold/nickel 174 gold/copper 1 226537-1 51565-1 (double braid) gold/nickel 1- 5-225088-3 69656-7 gold/copper 2 226537-4 51565-4 gold/nickel gold/copper 1 226537-1 51565-1 179, 187 gold/nickel 1-332056-0 69690-1 7 91911-4* gold/copper 2 226537-4 51565-4 gold/nickel 187 gold/copper 1 226537-1 51565-1 (double braid) gold/nickel ? 1- 5-225088-1 ? 69656-8 gold/copper 2 226537-4 51565-4 gold/nickel gold/copper 1 226537-1 51565-1 161 gold/nickel 1-332056-0 gold/copper 2 226537-4 51565-4 1 .000030 [0.00076] gold over .000050 [0.00127] nickeluter shell and socket center conductor; .000030 [0.00076] gold over .000100 [0.00254] copperin center conductor. 2 .000050 [0.00127] gold over .000050 [0.00127] nickeluter shell and socket center conductor; .000050 [0.00127] gold over .000100 [0.00254] copperin center conductor. 7 die set requires ?ead adapter part no. 318161-1 ; adapter holder part no. 356304-1 (with ratchet) or 189928-1 (without); and power unit part no. 189721-2 (hand actuated) or 189722-2 (foot actuated). ?does not use hand tool 91539-1 or 601967-1. *used with pro-crimper ii hand tool frame part no. 354940-1 . extraction tool part no. 305183 1.010 ref. [25.65] p in .250 [6.35] .084 .086 [2.134] [2.184] dia. .235 [5.969] max. 0 .107 +.005 C000 [ 2.718 +.127 ] C000 a .003 ?076 d ia. dia. a .120 [3.05] dia. a .123 [3.12] dia. f errule p art no. 1-332057-0 .650 r ef. [ 16.51]
c p c s e r i e s 1 23 catalog 82021 dimensions are in inches and dimensions are shown for usa: 1-800-522-6752 south america: 55-11-2103-6000 revised 7-07 millimeters unless otherwise reference purposes only. canada: 1-905-470-4425 hong kong: 852-2735-1628 specified. values in brackets specifications subject mexico: 52-55-1106-0800 japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. c. america: 57-1-254-4444 uk: 44-208-420-8341 amp circular connectors for commercial signal and power applications note: all part numbers are rohs compliant. coaxial contacts ( continued) subminiature coax, size 16 precision formed, crimp (continued) f inish ferrule ? right tin per mil-t-10727 related product data application tooling ages 76--9 selection chart for twisted pair and shielded wire t ooling part no. wire size c ontact l oose piece d ie sets for a wg mm 2 f inish contact no. ferrule h and tool 69710-1 hand pin socket part no. or 626 pneumatic t ool t ool system or die set* g old/nickel 30 0.05 gold/copper 1 226537-3 51565-3 ( twisted pair, solid) gold/nickel 1 -332057-0 ? 6 9690-2 7 6 9656-2 g old/copper 2 2 26537-6 51565-6 g old/nickel 28 0.08-0.09 g old/copper 1 226537-3 51565-3 ( twisted pair, solid) gold/nickel 1 -332057-0 ? 6 9690 7 - 2 91911-3* -2 gold/copper 2 2 26537-6 51565-6 2 8 0.08-0.09 gold/nickel (twisted pair, g old/copper 1 226537-3 51565-3 6 9690-1 7 9 1911-4* stranded 7 str., g old/nickel 1 -332057-0 ? o ror . 0050 [0.13] dia.) gold/copper 2 2 26537-6 51565-6 69690-2 7 69656-2 2 6 0.12-0.15 gold/nickel (twisted pair, solid g old/copper 1 226537-3 51565-3 or stranded 7 str., g old/nickel 1 -332057-0 ? 6 9690 7 - 2 91911-3* -2 . 0063 [0.16] dia.) gold/copper 2 2 26537-6 51565-6 2 6 0.12-0.15 gold/nickel (shielded, .075 [1.91] g old/copper 1 226537-1 51565-1 max. o.d.) g old/nickel 1-332057-0 ? 69690-3 7 69656-3 gold/copper 2 2 26537-4 51565-4 1 .000030 [0.00076] gold over .000050 [0.00127] nickeluter shell and socket center conductor; .000030 [0.00076] gold over .000100 [0.00254] copperin center conductor. 2 .000050 [0.00127] gold over .000050 [0.00127] nickeluter shell and socket center conductor; .000050 [0.00127] gold over .000100 [0.00254] copperin center conductor. 7 die set requires ?ead adapter part no. 318161-1 ; adapter holder part no. 356304-1 (with ratchet) or 189928-1 (without); and power unit part no. 189721-2 (hand actuated) or 189722-2 (foot actuated). *used with pro-crimper ii hand tool frame part no. 354940-1 . note: a ferrule is required for each pin and socket. extraction tool part no. 305183.
c p c s e r i e s 1 24 catalog 82021 dimensions are in inches and dimensions are shown for usa: 1-800-522-6752 south america: 55-11-2103-6000 revised 7-07 millimeters unless otherwise reference purposes only. canada: 1-905-470-4425 hong kong: 852-2735-1628 specified. values in brackets specifications subject mexico: 52-55-1106-0800 japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. c. america: 57-1-254-4444 uk: 44-208-420-8341 amp circular connectors for commercial signal and power applications note: all part numbers are rohs compliant. contact arrangements, series 1 shell sizes 11 and 13 .150 .000 .150 [3.81] [3.81] .110 .000 .110 [2.79] [2.79] .110 [2.79] .000 .110 [2.79] .150 [3.81] .000 .150 [3.81] .155 [3.94] .160 [4.06] .000 .160 [4.06] shell size 17 .205 [5.21] .075 [1.91] .000 .075 [1.91] .205 [5.21] .260 [6.6] .130 [3.3] . 000 .130 [3.3] .260 [6.6] arrangement 17-14 arrangement 17-16 max. wire ins. dia. = .100 [2.54] max. wire ins. dia. = .100 [2.54] .455 .273 .091 .091 .273 .455 [11.56] [6.93] [2.31] [2.31] [6.93] [11.56] .390 [9.91] .260 [6.6] .130 [3.3] .000 .130 [3.3] .260 [6.6] .390 [9.91] shell size 23 .150 [3.81] .150 [3.81] .150 [3.81] .150 [3.81] .225 [5.72] .225 [5.72] .193 [4.9] .268 [6.81] .118 [3] .107 [2.72] .257 [6.53] .043 [1.09] .182 [4.62] .032 [0.81] .075 [1.90] .075 [1.90] .000 .000 .150 [3.81] .182 [4.62] .093 [2.36] a rrangement 13-7 arrangement 13-9 m ax. wire ins. dia. = .100 [2.54] max. wire ins. dia. = .100 [2.54] arrangement 23-24 arrangement 23-37 max. wire ins. dia. = .150 [3.81] max. wire ins. dia. = .100 [2.54] arrangement 23-19 max. wire ins. dia. = .150 [3.81] .316 [8.03] .158 [4.01] .000 .158 [4.01] .316 [8.03] .364 .182 .000 .182 .364 [9.25] [4.62] [4.62] [9.25] .450 .300 .150 .000 .150 .300 .450 [11.43] [7.62] [3.81] [3.81] [7.62] [11.43] .375 .225 .075 .075 .225 .375 [9.52] [5.72][1.90] [1.90] [5.72][9.52] arrangement 11-4 m ax. wire ins. dia. = .100 [2.54] arrangement 17-9 max. wire ins. dia. = .150 [3.81] .197 .197 [5] .000 [5] .197 [5] .000 .197 [5] .342 [8.69] .171 [4.34] .000 .171 [4.34] .342 [8.69] .394 .197 .000 .197 .394 [10.01] [5] [5] [10.01] .296 .098 .098 .296 [7.52] [2.49] [2.49] [7.52] .185 [4.7] .000 .093 [2.36] .185 [4.7] 1 2 3 5 6 7 note: contact arrangements shown are for pin mating face (plug or receptacle). socket mating face is mirror image.
c p c s e r i e s 1 25 catalog 82021 dimensions are in inches and dimensions are shown for usa: 1-800-522-6752 south america: 55-11-2103-6000 revised 7-07 millimeters unless otherwise reference purposes only. canada: 1-905-470-4425 hong kong: 852-2735-1628 specified. values in brackets specifications subject mexico: 52-55-1106-0800 japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. c. america: 57-1-254-4444 uk: 44-208-420-8341 amp circular connectors for commercial signal and power applications note: all part numbers are rohs compliant. component dimensions, series 1 plug m max. n max. thread size (see chart) shell dimensions thread size sex abcdefghjkl mn size 1.070 1.365 rev. 27.18 .420 .094 .687 .740 .844 1.125 .125 .840 .817 .935 34.67 .975 5/8-24 11 1.350 10.67 2.39 17.45 18.8 21.44 28.58 3.18 21.34 20.75 23.75 1.080 24.77 unef-2a std. 34.29 27.43 1.350 .420 .094 .812 .879 .969 1.281 .125 .979 .874 1.072 1.080 1.105 3/4-20 13 std. 34.29 10.67 2.39 20.62 22.33 24.61 32.54 3.18 24.87 22.2 27.23 27.43 28.07 unef-2a 1.070 1.365 17 rev. 27.18 .420 .094 1.050 1.110 1.125 1.435 .150 1.210 1.161 1.310 34.67 1.349 15/16-20 1.350 10.67 2.39 26.67 28.19 28.58 36.45 3.81 30.73 29.49 33.27 1.080 34.26 unef-2a std. 34.29 27.43 1.070 1.365 rev. 27.18 .520 .156 1.438 1.510 1.438 1.750 .150 1.610 1.505 1.733 34.67 1.788 1-3/8-18 23 1.350 13.21 3.96 36.53 38.35 36.53 44.45 3.81 40.89 38.23 44.02 1.080 45.42 unef-2a std. 34.29 27.43 panel thk. .125 [3.18] max. e max. a m ax. j dia. thread size (see chart) thread size (see chart) p anel cutout e max. l max. k max. free-hanging receptacle d ?010 [?.25] b ?015 [?.38] c ?010 [?.25] a max. b ?015 [?.38] c ?010 [ 0.25] d ?010 [ 0.25] f ?010 [?.25] f ?010 [?.25] g ?025 [?.64] * h +.007 C000 [+0.18] dia. square flange receptacle
26 catalog 82021 dimensions are in inches and dimensions are shown for usa: 1-800-522-6752 south america: 55-11-2103-6000 revised 7-07 millimeters unless otherwise reference purposes only. canada: 1-905-470-4425 hong kong: 852-2735-1628 specified. values in brackets specifications subject mexico: 52-55-1106-0800 japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. c. america: 57-1-254-4444 uk: 44-208-420-8341 amp circular connectors for commercial signal and power applications note: all part numbers are rohs compliant. c p c s e r i e s 2 cpc connectors, series 2 for cable or panel mount (accepts size 20 dm or df crimp, s nap-in contacts) listed part numbers are for connectors only; contacts must be ordered separately. material housing hermoplastic, 94v-- rated, black related product data contacts ages 29--0 contact arrangement age 31 component dimensions age 32* accessories ages 38--2 performance characteristics page 6 application tooling ages 76--9 technical documents age 80 replacement coupling rings shell size part no. 11 213811-1 17 213810-1 23 213812-1 standard sex connectors (receptacles accept size 20 dm or df pin contacts, plugs accept size 20 dm or df socket contacts) square flange receptacle free-hanging arrangement with mounting with threaded receptacle plug holes inserts 1 11-8 205841-1 205841-3 205841-2 205838-1 11-9 206486-1 206852-8 206486-2 206485-1 17-28 205840-3 205840-4 206152-1 205839-3 23-63 205843-1 205843-2 205842-1 reverse sex connectors (receptacles accept size 20 dm or df socket contacts, plugs accept size 20 dm or df pin contacts) square flange receptacle free-hanging arrangement with mounting with threaded receptacle plug holes inserts 1 11-8 206433-1 206433-3 206433-2 206434-1 17-28 206038-1 206038-4 206038-2 206039-1 23-57 206438-1 206438-2 206437-1 1 four 4-40 threaded inserts per receptacle. note: for standard and reverse sex connectors the maximum wire insulation diameter is .068 [1.73]. square flange receptacle free-hanging receptacle plug panel thk. .125 [3.18] max. *e max. *e max. *l max. *k max. *m max. *n max. *a max. * j d ia. *thread size (see chart) *thread size (see chart) *thread size (see chart) panel cutout *a max. *note: s ee page 32 for callout dimensions 1 four 4-40 threaded inserts per receptacle. *c .010 [?.25] *b .015 [?.38] *d ?010 [ 0.25] *d ?010 [?.25] *b ?015 [?.38] *c ?010 [?.25] *f ?010 [?.25] *g ?035 [?.64] *f ?010 [?.25] *h +.007 C000 [+0.18] dia. circular plastic connectors, series 2
27 catalog 82021 dimensions are in inches and dimensions are shown for usa: 1-800-522-6752 south america: 55-11-2103-6000 revised 7-07 millimeters unless otherwise reference purposes only. canada: 1-905-470-4425 hong kong: 852-2735-1628 specified. values in brackets specifications subject mexico: 52-55-1106-0800 japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. c. america: 57-1-254-4444 uk: 44-208-420-8341 amp circular connectors for commercial signal and power applications note: all part numbers are rohs compliant. circular plastic connectors, series 2 ( continued) receptacles, printed circuit board mount w ith .025 [0.64] sq. solder tails material and finish housing hermoplastic, 94v-- rated, black contacts a uplex plated gold flash on entire contact with .000030 [0.00076] min. gold on contact engagement area, tin on the termination area, all over .000050 [0.00127] min. nickel under- plating b lated gold flash on the entire contact, tin on the termination area related product data contact arrangement age 31 performance characteristics page 6 technical documents age 80 accessories ages 38--2 other available posted contacts tyco electronics can make available contacts with various solder tail lengths for loading into the standard or reverse sex, square flange receptacles for applications requiring custom solder tail lengths. standard sex (posted pin contacts) arrangement receptacle assemblies dimensions c ontact shell no. of mounting 4-40 threaded a b finish size positions holes inserts 1 code 1-206852-2 . 125 .230 a 1 1-9 3 .18 5.84 1 -206852-1 .352 .230 a 8.94 5.84 1-207369-1 .125 .230 a 17-28 3.18 5.84 1-207369-3 .352 .230 a 8.94 5.84 1-206455-2 .227 .338 a 23-63 5.77 8.59 1-206455-1 .449 .338 a 11.40 8.59 1 four 4-40 threaded inserts per receptacle. reverse sex (posted socket contacts) arrangement receptacle assemblies dimensions contact shell no. of mounting 4-40 threaded ab finish size positions holes inserts 1 code 1-208657-1 .352 .285 a 11-8 8.94 7.24 1-208657-0 .574 .230 a 14.58 7.24 1-207216-6 .125 .230 b 17-28 3.18 5.84 1-207216-7 .352 .230 a 8.94 5.84 23-57 1-796329-1 .232 .333 a 5.89 8.46 1 four 4-40 threaded inserts per receptacle. .125 [3.18] min. .574 [14.58] max. b a c p c s e r i e s 2
28 catalog 82021 dimensions are in inches and dimensions are shown for usa: 1-800-522-6752 south america: 55-11-2103-6000 revised 7-07 millimeters unless otherwise reference purposes only. canada: 1-905-470-4425 hong kong: 852-2735-1628 specified. values in brackets specifications subject mexico: 52-55-1106-0800 japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. c. america: 57-1-254-4444 uk: 44-208-420-8341 amp circular connectors for commercial signal and power applications note: all part numbers are rohs compliant. c p c s e r i e s 2 special cpc connectors, series 2 ( pressure rated up to 30 psi) listed plug connector part numbers are for connectors only; contacts must be ordered separately. material housing hermoplastic, 94v-- rated, black feed-thru contacts opper alloy, plated gold over nickel related product data socket contacts (for plugs) pages 29-30 contact arrangement age 31 performance characteristics page 6 accessories ages 38--2 technical documents age 80 part numbers arrangement standard reverse square flange no. numbering numbering feed-thru plug plug receptacle 11-8 205838-1 206460-1 206458-1 17-28 206125-1 206126-1 206127-1 note: one plug must have standard numbering of cavities, and the other plug must have reverse numbering of cavities. square flange feed-thru receptacles (with permanently sealed .040 [1.02] dia. solid pins) a max. g dia. panel thk. .125 max. [3.18] pin both sides plug panel cutout arrangement dimensions thread no. abcdefghj size 1.035 .688 .188 .844 1.125 .125 .840 .800 .975 5/8-24 11-8 26.29 17.48 4.78 21.44 28.58 3.18 21.34 20.32 24.77 unef-2a 1.040 1.050 .188 1.125 1.435 .150 1.210 .800 1.349 15/16-20 17-28 26.42 26.67 4.78 28.58 36.45 3.81 30.73 20.32 34.26 unef-2a h max. j max. t hread size ( see chart) d ?010 [?.25] e ?025 [?.64] b ?010 [?.25] c ?010 [?.25] f +.007 C000 [+0.18] dia. d ?010 [?.25] circular plastic connectors, series 2 ( continued)
29 catalog 82021 dimensions are in inches and dimensions are shown for usa: 1-800-522-6752 south america: 55-11-2103-6000 revised 7-07 millimeters unless otherwise reference purposes only. canada: 1-905-470-4425 hong kong: 852-2735-1628 specified. values in brackets specifications subject mexico: 52-55-1106-0800 japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. c. america: 57-1-254-4444 uk: 44-208-420-8341 amp circular connectors for commercial signal and power applications note: all part numbers are rohs compliant. signal contacts .150 [3.81] material pin body rass socket hosphor bronze contact finish a elect gold flash over nickel on entire contact, with additional .000030 [0.00076] gold on mating end b uplex plated .000030 [0.00076] gold on mating end, tin on termination end, with entire contact nickel underplated c old flash over nickel on entire contact d uplex plated gold flash on mating end, tin on termination end, with entire contact nickel underplated related product data application tooling ages 76--9 technical documents age 80 product specification 08--0005 insertion/extraction tool part no. 91285-1 instruction sheet08--404 this tool includes interchangeable tips to insert/extract: size 22, 28-22 awg [0.08-0.03 mm 2 ] crimp contacts size 20, 28-20 awg [0.08-0.6 mm 2 ] crimp and solder cup contacts size 20, posted contacts with insulation support pin socket contact part nos. tooling color wire ins. contact pin socket code size dia. code strip form hand (loose range max. finish strip form loose piece strip form loose piece applicator ?? tool piece) a 66507-3 66507-9 66505-3 66505-9 .040 b 1658540-4 1658540-5 1658538-2 466423- ?? blue 28-24 1.02 c 66507-4 1-66507-0 66505-4 1-66505-0 or 466901-1 ?? 91503-1 5 dot awg d 1658540-1 1658540-2 1658538-3 5-66505-9 or 1016015-1 ?? [0.08-0.2 a 66682-2 66682-4 66683-2 66683-4 466758-2 ?? mm 2 ] .060 b 5066682-9 1-5066683-0 or 466963-1 ?? 91549-1 5 black 1.52 d 5066682-6 5066683-7 or 567804-1 ?? dot 26-22 a 745254-2 745254-6 745253-2 745253-6 awg .050 b 1658544-2 1658544-1 1658543-2 1658543-1 466968-1 ?? yellow [0.12-0.4 1.27 c 745254-3 745254-7 745253-3 745253-7 or 567036- ?? 91525-1 5 dot mm 2 ] d 1658544-3 1-745254-6 1658543-3 1-745253-6 or 567849-1 ?? 24-20 a 66506-3 66506-9 66504-3 66504-9 466422- ?? awg .060 b 1658539-1 1658539-3 1658537-3 1658537-4 or 466900-1 ?? red [0.2-0.6 1.52 c 66506-4 1-66506-0 66504-4 1-66504-0 or 567801-1 ?? 91503-1 5 dot mm 2 ] d 1658539-2 1658539-4 1658537-1 1658537-2 or 1016002-1 ?? 5 to use with the 626 pneumatic tool system: remove the crimping head from the straight action hand tool (saht) assembly, order saht adapter part no 217201-1 , adapter holder part no. 356304-1 (with ratchet) or 189928-1 (without), and power unit part no. 189721-1 (hand actuated) or 189722-1 (foot actuated). ?? for complete information on amp strip form applicators for fully automatic and semiautomatic machines, contact technical support. note: commercial pro-crimper iii maintenance and repair hand tool for wire size 28-24 awg [0.08-0.2 mm 2 ] (ins. dia. max. .040 [1.02]), and wire size 24-20 awg [0.2-0.6 mm 2 ] (ins. dia. max. .060 [1.52]) part no. 58448-2. note: die set part no. 58448-3 can be adapted for use with the 626 pneumatic tool system. size 20 df, p recision formed, crimp contacts contact size 0 pin diameter 040 [1.02] *test current .5 ampere (single contact, free-air test current; not to be construed as contact rating current. use only for testing.) * note: t otal current capacity of each contact in any given connector is dependent on the heat rise resulting f rom the combination of electrical loads o f all contacts in the connector arrangement and the maximum ambient temperature in which the connector will b e operating. s ee page 8 . .085 [2.16] dia. max. .085 [2.16] dia. max. .390 [ 9.91] .370 [9.34] . 555 [ 14.1] .575 [14.61] .0400 ?0015 [1.02 ?.034 ] dia. localized gold plate area localized gold plate area .100 [2.54] socket pin c p c s e r i e s 2
30 catalog 82021 dimensions are in inches and dimensions are shown for usa: 1-800-522-6752 south america: 55-11-2103-6000 revised 7-07 millimeters unless otherwise reference purposes only. canada: 1-905-470-4425 hong kong: 852-2735-1628 specified. values in brackets specifications subject mexico: 52-55-1106-0800 japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. c. america: 57-1-254-4444 uk: 44-208-420-8341 amp circular connectors for commercial signal and power applications note: all part numbers are rohs compliant. c p c s e r i e s 2 s ize 20 dm, s crew-machined, c rimp contacts pin diameter .040 [1.02] test current* .5 amperes (single contact, free-air test current; not to be construed as contact rating current. use only for testing.) material and finish pin body opper alloy per qq-b-626 socket body eryllium copper per qq-c-530 socket sleeve assivated stainless steel per qq-s-766 plating pin and socket body .000050-.000100 [0.00127-0.00254] min. gold over .000100-.000150 [0.00254-0.00381] min. copper gold plating per mil-g-45204 copper plating per mil-c-14550 type 20 df, solder contacts pin diameter .040 [1.02] test current* .5 amperes (single contact, free-air test current; not to be construed as contact rating current. use only for testing.) material and finish pin rass, plated gold flash over nickel on entire contact with additional .000030 [0.00076] min. gold on mating end socket hosphor bronze, plated gold flash over nickel on entire contact with additional .000030 [0.00076] min. gold on mating end *note: total current capacity of each contact in a given connector is dependent on the heat rise resulting from the combination of electrical loads of all contacts in the connector arrangement and the maximum ambient temperature in which the connector will be operating. see page 8. pin socket p in m39029/64-369 ( supersedes m24308/11-1) socket m 39029/63-368 ( supersedes m24308/10-1) w ire size t ape mounted l oose piece contacts hand tool nos. positioner nos. r ange 1 i ns. dia. contact contacts 2 (max.) configuration part military part military part military part awg mm 2 no. no. (m39029/) no. (m22520/) no. (m22520/) no. 24-20 0.2-0.6 .068 pin 205089-2 64-369 205089-1 02-01 601966-1 2-08 601966-5 1 .73 socket 205090-2 63-368 205090-1 1 overall insulation crimp diameter, including crimp barrel, must not exceed .125 [3.18]. 2 .000015 [0.00038] gold in the mating area over .000050 [0.00127] nickel. strip form loose piece contact no. contact no. pin socket pin socket 66570-2 66569-2 66570-3 66569-3 note: contacts to be soldered to wire before being inserted into housing, 18 awg [0.8 - 0.9 mm 2 ] max. wire size. .133 [9.58] max. .580 [14.73] .390 [9.91] .085 [2.16 ] dia. max. .0400 .0015 [1.02 ?.034 ] dia. .150 [3.81] localized gold plate area .085 [2.16] dia. max. .070 [1.78] dia. max. .560 [14.23] ref. signal contacts ( continued)
31 catalog 82021 dimensions are in inches and dimensions are shown for usa: 1-800-522-6752 south america: 55-11-2103-6000 revised 7-07 millimeters unless otherwise reference purposes only. canada: 1-905-470-4425 hong kong: 852-2735-1628 specified. values in brackets specifications subject mexico: 52-55-1106-0800 japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. c. america: 57-1-254-4444 uk: 44-208-420-8341 amp circular connectors for commercial signal and power applications note: all part numbers are rohs compliant. contact arrangements, series 2 shell size 11 shell size 17 note: contact arrangements shown are of pin mating face (plug or receptacle). socket mating face is mirror image. .124 .000 .124 [3.15] [3.15] . 141 [ 3.58] .033 [0.84] .000 .091 [2.31] [ .334 [8.48] dia. .124 [3.15] a rrangement 11-8 arrangement 11-9 m ax. wire ins. dia. = .068 [1.73] max. wire ins. dia. = .068 [1.73] .248 .124 .000 .124 .248 [6.3] [3.15] [3.15] [6.3] .294 [7.47] .170 [4.32] .062 [1.57] .000 .062 [1.57] .170 [4.32] .294 [7.47] .124 [3.15] arrangement 17-28 max. wire ins. dia. = .068 [1.73] shell size 23 .372 .248 .124 .000 .124 .248 .372 [9.45] [6.3] [3.15] [3.15] [6.3] [9.45] .434 .310 .186 .062 .062 .186 .310 .434 [11.02] [7.87] [4.72] [1.57] [1.57] [4.72] [7.87] [11.02] .434 .310 .186 .062 .062 .186 .310 .434 [11.02] [7.87] [4.72] [1.57] [1.57] [4.72] [7.87] [11.02] .443 [11.25] .319 [8.1] .212 [5.38] .105 [2.67] .019 [0.48] .143 [3.63] .250 [6.35] .357 [9.07] .464 [11.79] .448 [11.38] .340 [8.64] .232 [5.89] .108 [2.74] .000 .108 [2.74] .232 [5.89] .340 [8.64] .448 [11.38] arrangement 23-57 arrangement 23-63 max. wire ins. dia. = .068 [1.73] max. wire ins. dia. = .068 [1.73] .062 .062 [1.57] [1.57] 4 5 .496 .372 .248 .124 .000 .124 .248 .372 .496 [12.6] [9.45] [6.3] [3.15] [3.15] [6.3] [9.45] [12.6] .000 .124 [3.15] .124 [3.15] .310 [7.87] .310 [7.87] .186 [4.72] .186 [4.72] .062 [1.57] .062 [1.57] c p c s e r i e s 2
32 catalog 82021 dimensions are in inches and dimensions are shown for usa: 1-800-522-6752 south america: 55-11-2103-6000 revised 7-07 millimeters unless otherwise reference purposes only. canada: 1-905-470-4425 hong kong: 852-2735-1628 specified. values in brackets specifications subject mexico: 52-55-1106-0800 japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. c. america: 57-1-254-4444 uk: 44-208-420-8341 amp circular connectors for commercial signal and power applications note: all part numbers are rohs compliant. square flange receptacle free-hanging receptacle plug panel thk. .125 [3.18] max. e max. e m ax. l max. k max. m max. n max. a max. j d ia. thread size (see chart) thread size (see chart) p anel cutout arrangement dimensions thread no. abcd ef ghjklmn size 11-8 .809 .420 .094 .688 .630 .844 1.125 .125 .840 .817 .935 .800 .975 5/8-24 11-9 20.55 10.67 2.39 17.48 16 21.44 28.58 3.18 21.34 20.75 23.75 20.32 24.77 unef-2a .809 .420 .094 1.050 .943 1.125 1.435 .150 1.210 1.161 1.310 .800 1.349 15/16-20 17-28 20.55 10.67 2.39 26.67 23.95 28.58 36.45 3.81 30.73 29.49 33.27 20.32 34.26 unef-2a 23-57 .924 .420 .156 1.438 1.515 1.438 1.750 .150 1.610 1.500 1.733 .915 1.788 1-3/8-18 23-63 23.47 10.67 3.96 36.53 38.48 36.53 44.45 3.81 40.89 38.1 44.02 23.24 45.42 unef-2a note: all dimensions apply to both standard and reverse sex connectors. a max. thread size (see chart) f ?010 [?.25] g ?025 [?.64] d ?010 [?.25] b ?015 [?.38] c ?010 [?.25] f ?010 [?.25] * h +.007 C000 [+0.18] dia. d ?010 [ 0.25] c ?010 [ 0.25] b .015 [?.38] component dimensions, series 2 c p c s e r i e s 2
33 catalog 82021 dimensions are in inches and dimensions are shown for usa: 1-800-522-6752 south america: 55-11-2103-6000 revised 7-07 millimeters unless otherwise reference purposes only. canada: 1-905-470-4425 hong kong: 852-2735-1628 specified. values in brackets specifications subject mexico: 52-55-1106-0800 japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. c. america: 57-1-254-4444 uk: 44-208-420-8341 amp circular connectors for commercial signal and power applications note: all part numbers are rohs compliant. circular plastic connectors, series 3 cpc connectors, series 3 listed part numbers are for connectors only; contacts must be ordered separately. material housing hermoplastic, 94v-- rated, black related product data contacts age 34?C contact arrangement age 35 component dimensions age 36* accessories ages 38--2 performance characteristics page 6 application tooling ages 76--9 technical documents age 80 standard sex connectors (receptacles accept type xii male/pin contacts, plugs accept type xii female/socket contacts) square flange receptacle arrangement with with free-hanging plug mounting holes threaded inserts 1 receptacle 17-3 206036-2 213581-1 206207-1 206037-2 23-7 206137-1 206137-5 206137-2 206136-1 reverse sex connectors (receptacles accept type xii female/socket contacts, plugs accepts type xii male/pin contacts) square flange receptacle arrangement with with free-hanging plug mounting holes threaded inserts 1 receptacle 17-3 206425-1 206425-5 206425-2 206426-1 23-7 206227-1 206227-6 206227-2 206226-1 1 four 4-40 threaded inserts per receptacle. note: maximum wire insulation diameter is .220 [5.59]. replacement coupling rings shell size part no. 17 213810-1 23 213812-1 square flange receptacle free-hanging receptacle plug *j dia. p anel cutout panel thk. .125 [3.18] max. *e max. *e max. *l max. *k max. *a max. * thread size ( see chart) *thread size (see chart) *m max. *n max. *thread size (see chart) *note: s ee page 36 for callout dimensions plug *f ?010 [?.25] *g ?025 [?.64] *h +.007 C000 [+0.18] d ia. *f ?010 [?.25] *d ?010 [?.25] *d .010 [ 0.25] *c ?010 [?.25] *b .015 [ 0.38] *a m ax. * c ?010 [?.25] *b ?015 [?.38] 1 four 4-40 threaded inserts per receptacle. c p c s e r i e s 3
34 catalog 82021 dimensions are in inches and dimensions are shown for usa: 1-800-522-6752 south america: 55-11-2103-6000 revised 7-07 millimeters unless otherwise reference purposes only. canada: 1-905-470-4425 hong kong: 852-2735-1628 specified. values in brackets specifications subject mexico: 52-55-1106-0800 japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. c. america: 57-1-254-4444 uk: 44-208-420-8341 amp circular connectors for commercial signal and power applications note: all part numbers are rohs compliant. c p c s e r i e s 3 type xii, precision formed, crimp material copper f inish a in b 000030 [0.00076] selective gold over .000030 [0.00076] nickel c 000100 [0.00254] silver plated contacts with lubricant added test current rating silver or gold 5 amperes tin 5 amperes ? single contact, free-air test current; n ot to be construed as contact r ating current. use only for testing. refer to contact current carrying c apability information, page 8. related product data application tooling ages 76--9 technical documents age 80 male female female male strip form contact part nos. loose piece tooling wire size ins. heavy duty contact heavy duty die set for range 1 dia. contact standard*** miniature*** part nos. miniature hand tool 69710-1 range finish applicator or 626 pneumatic awg mm 2 male female male female male female tool system 66255-1 66740-7 66255-5 1-66740-2 66261-1 66740-8 a 2 66256-1 2 2 66256-5 2 2 66262-1 2 16 1.25-1.4 .135-.160 66255-2 66740-5 66255-6 1-66740-1 66261-2 66740-6 90145-2 3,7 and and 3.43-4.06 b 2 66256-2 2 2 66256-4 2 2 66262-2 2 567455- *** and 14-12 2-3 66255-7 66740-1 66255-8 1- 66740-9 66261-4 66740-2 90145-1 4,7 5 c 5 2 66256-6 2 2 66256-7 2 2 66262-4 2 66253-1 66741-7 66253-5 1-66741-2 66259-1 66741-8 a 2 66254-1 2 2 66260-1 2 .190-.220 66253-2 66741-5 66253-6 1-66741-1 66259-2 66741-6 10 5-6 4.83-5.59 b 2 66254-2 2 2 66260-2 2 567021- *** 90140-1 7 66253-4 66741-1 66253-8 1- 66741-9 66259-4 66741-2 5 c 5 2 66254-4 2 2 66260-4 2 1 wire strip length281 [7.14]. 2 ground contact. 3 die insert part no. 90145-2 is for crimping 16 awg [1.25-1.4 mm 2 ] wire. 4 die insert part no. 90145-1 is for crimping 14-12 awg [2-3 mm 2 ] wire. 5 recommended for high current/vibration applications where fretting corrosion is a problem. 7 die set requires ?ead adapter part no. 318161-1 ; adapter holder part no. 356304-1 (with ratchet) or 189928-1 (without); and power unit part no. 189721-2 (hand actuated) or 189722-2 (foot actuated). extraction tool no. 91019-3. ***call technical support for automatic machine applicator part numbers. .615 [15.62] .637 [16.18] .185 [4.7] .085 [2.16] .200 [5.08] min. . 230 [ 5.84] max. .230 [5.84] max. .230 [5.84] max. .978 [24.84] ref. 1.500 [38.1] ref. 1.267 [32.18] ref. .287 ?006 [7.29 ?.152 ] .287 [7.29] .230 [5.84] max. .015 [0.38] cutoff (loose piece only) .027 [0.686] ref. .027 [0.686] ref. extraction tool part no. 91019-3 power contacts, series 3
35 catalog 82021 dimensions are in inches and dimensions are shown for usa: 1-800-522-6752 south america: 55-11-2103-6000 revised 7-07 millimeters unless otherwise reference purposes only. canada: 1-905-470-4425 hong kong: 852-2735-1628 specified. values in brackets specifications subject mexico: 52-55-1106-0800 japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. c. america: 57-1-254-4444 uk: 44-208-420-8341 amp circular connectors for commercial signal and power applications note: all part numbers are rohs compliant. power contacts, series 3 ( continued) contact arrangements, series 3 shell size 17 shell size 23 note: contact arrangements shown are of pin mating face (plug or receptacle). socket mating face is mirror image. .148 .000 .148 [3.76] [3.76] .107 [2.72] .213 [5.41] .000 arrangement 17-3 max. wire ins. dia. = .220 [5.59] arrangement 23-7 max. wire ins. dia. = .220 [5.59] .343 .172 .000 .172 .343 [8.71] [4.37] [4.37] [8.71] .296 [7.52] .000 .296 [7.52] high current type xii crimp contacts the multimate features of the high current type xii contact have been designed to fit into the existing amp connectors such as cpc (circular plastic connector), cmc (circular p lastic metal-shell connector), g series, m series, and cmpc ( circular multipin connector) housings. an initial t-rise test in free air has shown a 60 amp capability with a 30 t-rise with 8 gage wires. the contact may be crimped onto 8 awg wire with a daniels hand tool m310 or amp p/n 356114-1 and positioner tp1068 or amp p/n 356119-1. current-carrying capacity the graph shows current-carrying capacity versus temperature rise for a fully energized 3 position cpc plug p/n 206037-2 and receptacle p/n 206036-2. these initial representative amperage ratings were conducted with 8 awg wires that were 3 feet long. material body copper alloy louvertac band beryllium copper retention spring stainless steel finish body silver louvertac band gold extraction tool part no. 224155-1 current rating for 30 temperature rise 100% energized 3 circuit connector (wire-to-wire) high current type xii socket part no. 193990-2 high current type xii pin part no. 193991-4 c p c s e r i e s 3 temperature rise vs current current in amps t e m p e r a t u r e r i s e ( d e g r e e s c ) 0 10 20 30 40 50 0 10 20 30 40 50 60 70
c p c s e r i e s 3 36 catalog 82021 dimensions are in inches and dimensions are shown for usa: 1-800-522-6752 south america: 55-11-2103-6000 revised 7-07 millimeters unless otherwise reference purposes only. canada: 1-905-470-4425 hong kong: 852-2735-1628 specified. values in brackets specifications subject mexico: 52-55-1106-0800 japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. c. america: 57-1-254-4444 uk: 44-208-420-8341 amp circular connectors for commercial signal and power applications note: all part numbers are rohs compliant. square flange receptacle free hanging receptacle free-hanging receptacle plug j dia. panel cutout panel thk. .125 [3.18] max. e max. e max. l max. k max. a max. thread size (see chart) thread size (see chart) m max. n max. thread size (see chart) arrangement dimensions thread no. abcdef ghjklmn size 1.635 .420 .094 1.050 1.110 1.125 1.435 .150 1.210 1.161 1.310 1.645 1.349 15/16-20 17-3 41.53 10.67 2.39 26.67 28.19 28.58 36.45 3.81 30.73 29.49 33.27 41.78 34.26 unef-2a 1.635 .520 .156 1.438 1.510 1.438 1.750 .150 1.610 1.505 1.733 1.645 1.788 1-3/8-18 23-7 41.53 13.21 3.96 36.53 38.35 36.53 44.45 3.81 40.89 38.23 44.02 41.78 45.42 unef-2a note: all dimensions apply to both standard and reverse sex. f ?010 [?.25] g ?025 [?.64] f ?010 [?.25] * h +.007 C000 [+0.18] dia. d ?010 [?.25] c ?010 [?.25] b ?015 [ ?.38] a m ax. c ?010 [?.25] b ?015 [ ?.38] d .010 [ 0.25] component dimensions, series 3
c p c s e r i e s 4 37 catalog 82021 dimensions are in inches and dimensions are shown for usa: 1-800-522-6752 south america: 55-11-2103-6000 revised 7-07 millimeters unless otherwise reference purposes only. canada: 1-905-470-4425 hong kong: 852-2735-1628 specified. values in brackets specifications subject mexico: 52-55-1106-0800 japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. c. america: 57-1-254-4444 uk: 44-208-420-8341 amp circular connectors for commercial signal and power applications note: all part numbers are rohs compliant. circular plastic connectors, series 4 panel thk. .125 [ 3.18] max. 1.438 ?010 [36.53 ?.25 ] 1.510 max. [ 38.35] max. thread size 1-3/8-18 unef-2a cpc connectors, series 4, standard sex listed part numbers are for connectors only; contacts must be ordered separately. material housing hermoplastic, 94v-- rated, black; 23-9m Cnylon 6/6, glass filled, black related product data contacts ages 17--1 and 34?C contact arrangements elow accessories ages 38--2 performance characteristics page 6 application tooling ages 76--9 technical documents age 80 arrangement no. of cavities square flange free-hanging plug power multimate receptacle receptacle 23-9m 6 (powerband) 3 1776247-2 1 206136-4 23-13m 5 (type xii) 8 211825-1 211825-2 211824-1 23-16m 4 (type xii) 12 207486-1 207486-2 207485-1 23-22m 2 (type xii) 20 206613-1 206613-3 206612-1 1 four 4-40 threaded inserts per receptacle. note: maximum wire insulation diameter is .150 [3.81] for multimate contacts; .220 [5.59] for power contacts. contact arrangements, series 4 shell size 23 s quare flange receptacle (accepts type xii male and multimate pin contacts) free-hanging receptacle (accepts type xii male and multimate pin contacts) replacement coupling ring shell size part no. 23 213812-1 .400 [10.16] .316 [8.03] .158 [4.01] .000 .158 [4.01] .316 [8.03] .400 [10.16] .364 .182 .182 .364 [9.25] [4.62] .000 [4.62] [9.25] .382 [9.7] .316 [8.03] .158 [4.01] .000 .158 [4.01] .316 [8.03] .382 [9.7] arrangement 23-16m arrangement 23-22m max. wire ins. dia. = max. wire ins. dia. = .150 [3.81] for multimate contacts, .150 [3.81] for multimate contacts, .220 [5.59] for power contacts .220 [5.59] for power contacts .276 [7.01] .276 [7.01] .400 [10.16] .400 [10.16] .455 [11.56] .091 [2.31] .091 [2.31] .455 [11.56] .273 [6.93] .273 [6.93] .184 [4.67] .184 [4.67] .000 .092 [2.34] .092 [2.34] panel cutout 1.438 ?010 [36.53 ?.25 ] 1.750 ?025 [ 44.45 ?.64 ] 1.438 ?010 [36.53 ?.25 ] 1.610 [40.89] max. . 520 ?015 [13.21 ?.38 ] . 156 .010 [ 3.96 0.25 ] 1.438 . 010 [36.53 ?.25 ] 1.510 m ax [38.35] m ax. 1.733 max. [44.02] m ax. 1.505 max. [ 38.23] max. thread size 1 -3/8-18 unef-2a 1 .635 [41.53] m ax. .520 ?015 [13.21 ?.38 ] .156 ?010 [3.96 ?.25 ] 1.635 [41.53] max. 1.645 max. [41.78] m ax. 1.788 max. [45.42] max. thread size 1-3/8-18 unef-2a .407 [10.34] .307 [9.4] .255 [6.48] .407 [10.34] .307 [9.4] .255 [6.48] .000 .407 [10.34] .360 [9.14] .254 [6.45] .000 .254 [6.45] .360 [9.14] .407 [10.34] note: contact arrangements shown are of pin mating face (plug or receptacle). socket mating face is mirror image. arrangement 23-13m max. wire ins. dia. = .150 [3.81] for multimate contacts, .220 [5.59] for power contacts .150 +.007 C000 [ 3.81 +0.18 ] dia. plug (accepts type xii female and multimate socket contacts) .296 [7.52] .343 [8.71] .343 [8.71] .296 [7.52] .079 [2.01] .000 .000 .079 [2.01] .172 [4.37] .172 [4.37] new arrangement 23-9m
38 c p c c o n n e c t o r a c c e s s o r i e s catalog 82021 dimensions are in inches and dimensions are shown for usa: 1-800-522-6752 south america: 55-11-2103-6000 revised 7-07 millimeters unless otherwise reference purposes only. canada: 1-905-470-4425 hong kong: 852-2735-1628 specified. values in brackets specifications subject mexico: 52-55-1106-0800 japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. c. america: 57-1-254-4444 uk: 44-208-420-8341 amp circular connectors for commercial signal and power applications note: all part numbers are rohs compliant. cpc connector accessories cable clamps c able clamps provide strain relief and can be used on all series receptacles and plugs. material black thermoplastic heat-stabilized, fire-resistant, self-extinguishing, ul 94v-0 rated standard size for additional information concerning cable clamps, refer to instruction sheet 408-7582. clamping insert p lug ( see note 3) c lamping insert cable clamp cable part no. s hell d imensions o.d. t hread individually bulk size ab ( max.) size p ackaged packaged* . 825 1.250 .329 1 -206062-7** 11 2 0.96 31.75 8.36 5/8-24 unef-2b 1-206062-4 ( 400) .950 1.400 .453 206966-9** 1 3 24.13 35.56 11.51 3 /4-20 unef-2b 2 06966-7 (200) 1 .125 1.400 .453 1 -206070-0** 17 28.58 3 5.56 11.51 15/16-20 unef-2b 2 06070-8 (200) 1.600 1.555 .703 1-206138-0** 2 3 4 0.64 39.5 17.86 1 -3/8-18 unef-2b 206138-8 ( 100) * * numbers in parentheses specify, in multiples, the minimum quantity of parts that can be ordered. **packaging includes two screws: shell sizes 11-17, screw length .500 [12.7]; shell size 23, screw length .625 [15.88]. notes: 1. clamping areas adjustable by inverting or changing clamping inserts. the quantity of inserts supplied with each assembly is as follows: for size 11 cable clamps, one insert; for all other cable clamps, two inserts. notes: 2. components for all cable clamps are packaged unassembled. this includes the cable clamp, two screws and the clamping inserts. notes: 3. cable clamps can be threaded directly onto plugs or receptacles, or onto back-shell extenders (page 40). 4. replacement screws are available in the following sizes: 3/8 in. [9.52] 5019024-1, 1/2 in. [12.7] 5019024-2, 5/8 in. [15.88] 5019024-3, 1 in. [25.4] 5019024-4 , 3/4 in. [19.05] 5019024-5. notes: 5. cable clamp inserts not sold separately. large size cable part no. shell dimensions o.d. thread individually bulk size ab (max.) size packaged packaged* .850 1.450 .453 206358-6** 11 21.59 36.83 11.51 5/8-24 unef-2b 206358-5 (200) 1.131 1.655 .703 207008-6** 13 28.73 42.04 17.86 3/4-20 unef-2b 207008-5 (100) 1.131 1.655 .703 1-206322-0** 17 28.73 42.04 17.86 15/16-20 unef-2b 206322-9 (100) 1.600 1.655 1.125 206512-6** 23 40.64 42.04 28.58 1-3/8-18 unef-2b 206512-5 (75) * *numbers in parentheses specify, in multiples, the minimum quantity of parts that can be ordered. **packaging includes two screws: shell size 11, screw length .500 [12.7]; shell sizes 13-23, screw length .625 [15.88]. notes: 1. clamping areas adjustable by inverting or changing clamping inserts. the quantity of inserts supplied with each assembly is as follows: for size 23 cable clamps, four inserts; for all other cable clamps, two inserts. notes: 2. components for all cable clamps are packaged unassembled. this includes the cable clamp, two screws and the clamping inserts. notes: 3. cable clamps can be threaded directly onto plugs or receptacles, or onto back-shell extenders (page 40). 4. replacement screws are available in the following sizes: 3/8 in. [9.52] 5019024-1, 1/2 in. [12.7] 5019024-2, 5/8 in. [15.88] 5019024-3, 1 in. [25.4] 5019024-4 , 3/4 in. [19.05] 5019024-5. notes: 5. cable clamp inserts not sold separately. .025 dia. a [?.64] dia. ?030 b [?.76] clamping insert plug (see note 3) clamping insert cable clamp the clamping area can be adjusted by reversing the clamping insert as shown below. a ?025 [?.64] d ia. b ?030 [?.76]
39 cpc connector accessories ( continued) self-centering cable clamp (for shell size 23) the self-centering cable clamp is used in applications where strain relief protection is required and t he cable or wire bundle is large a nd/or stiff. material black thermoplastic, ul 94v-0 rated part numbers 207774-3 (individually packaged) 207774-4 (bulk packaged) right-angle cable clamps right-angle cable clamps are used in tight areas where typical 180 cable clamp strain reliefs will not fit. material black thermoplastic, ul 94v-0 rated related product data technical documents page 80 1.600 ?015 dia. [40.64 ?.38 ] dia. 1.663 ?030 [42.24 ?.76 ] clamping insert plug (see note 3) cable clamp clamping insert clamping insert thread size 1-3/8-18 unef-2b adjustable clamping area (see note 1) i ntermediate a djustable c lamping area ( see note 1) minimum adjustable clamping area (see note 1) m aximum notes: 1. clamping area is adjustable by inverting clamping i nserts; maximum cable diameter is 1.125 [28.58]. 2. components for cable clamp are packaged unassembled. this includes the cable clamp, two screws (1.00 [25.4]) and the clamping inserts. 3. cable clamp can be threaded directly onto plugs or receptacles, or onto back-shell extenders (page 40). shell dim. cable o.d. coupling ring part number size a max. thread size kit kit w/cover 11 .900 .329 5/8-24 unef-2b 796379-2 1546347-2 [22.86] [8.36] 13 1.100 .453 3/4-20 unef-2b 796380-2 1546348-2 [27.94] [11.51] 17 1.200 .453 15/16-20 unef-2b 796381-2 1546349-2 [30.48] [11.51] 23 1.500 .703 1-3/8-18 unef-2b 796382-2 1546350-2 [38.10] [17.86] style a style b part number 213982-1 (for shell size 13) a 1.025 dia. max. [28.04] body 1.400 ?070 (assembled) [35.56 ?.78 ] clamping nut kit kit w/cover c p c c o n n e c t o r a c c e s s o r i e s catalog 82021 dimensions are in inches and dimensions are shown for usa: 1-800-522-6752 south america: 55-11-2103-6000 revised 7-07 millimeters unless otherwise reference purposes only. canada: 1-905-470-4425 hong kong: 852-2735-1628 specified. values in brackets specifications subject mexico: 52-55-1106-0800 japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. c. america: 57-1-254-4444 uk: 44-208-420-8341 amp circular connectors for commercial signal and power applications note: all part numbers are rohs compliant. a
40 c p c c o n n e c t o r a c c e s s o r i e s catalog 82021 dimensions are in inches and dimensions are shown for usa: 1-800-522-6752 south america: 55-11-2103-6000 revised 7-07 millimeters unless otherwise reference purposes only. canada: 1-905-470-4425 hong kong: 852-2735-1628 specified. values in brackets specifications subject mexico: 52-55-1106-0800 japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. c. america: 57-1-254-4444 uk: 44-208-420-8341 amp circular connectors for commercial signal and power applications note: all part numbers are rohs compliant. cpc connector accessories ( continued) back-shell extender (for shell size 23) a back-shell extender is used with a cable clamp in applications where added length and/or additional wire b reakout are required. material black glass-filled thermoplastic part no. 207055-1 panel mount flanges (for plugs only) a panel mount flange is used in applications that require the plug half of a connector to be panel mounted. material black thermoplastic d dia. c dia. max. panel mount flange plug 1.200 ?015 [30.48 ?.38 ] 1.620 [41.15] dia. max. 1.450 max. [36.83] max. cable clamp thread size 1-3/8-18 unef-2a plug (see note) back-shell extender thread size 1-3/8-18 unef-2b note: back-shell extenders can be threaded directly onto plugs or receptacles and will accept cable clamps of the appropriate size (pages 38 and 39). .156 [3.96] ref. .280 [7.11] shell dimensions part size a b c d no. .844 1.125 .750 .125 11 21.44 28.58 19.05 3.18 207299-1 .969 1.280 .875 .125 13 24.61 32.51 22.22 3.18 207299-2 1.125 1.435 1.110 .150 17 28.58 36.45 28.19 3.81 207299-3 1.438 1.750 1.510 .150 23 36.53 44.45 38.35 3.81 207299-4 a ?010 [?.25] (2 places) b ?015 [?.38] (2 places)
41 cpc connector accessories ( continued) flexible cable boot and internal cable grip ( for shell size 11) flexible cable boots, with internal c able grip installed, provide strain r elief capabilities for jacketed cable i n applications where aesthetic appearance is essential. they can be threaded onto plugs or receptacles. material black thermoplastic cable range .150-.250 [3.81-6.35] dia. part numbers 207489-1 (cable boot) 207490-1 (cable grip) flexible cable boot and internal cable grip (for shell size 17) flexible cable boots, with internal cable grip installed, provide strain relief capabilities for jacketed cable in applications where aesthetic appearance is essential. they can be threaded onto plugs or receptacles. material black thermoplastic part numbers 207241-1 (cable boot) 207387-1 (cable grip) a dia. = .325 [8.26] for cable range of .200-.250 [5.08-6.35] 207387-2 (cable grip) a dia. = .385 [9.78] for cable range of .250-.350 [6.35-8.89] 2.750 ?031 [69.85 ?.79 ] 2.750 .031 [69.85 0.79 ] 1.090 ?010 [27.69 ?.25 ] dia. .400 ?010 [10.16 ?.25 ] dia. 1.795 .010 [45.59 ?.25 ] .265 [6.73] dia. .360 [9.14] dia. .885 [22.48] dia. .345 [8.76] dia. .265 [6.73] dia. .850 [21.59] dia. 1.795 [45.59] .390 [9.91] f lexible cable boot flexible cable boot i nternal cable grip internal cable grip plug internal cable grip flexible cable boot jacketed cable plug internal cable grip flexible cable boot jacketed cable .050 [1.27] .390 [9.91] a dia. 1.090 [27.69] dia. c p c c o n n e c t o r a c c e s s o r i e s catalog 82021 dimensions are in inches and dimensions are shown for usa: 1-800-522-6752 south america: 55-11-2103-6000 revised 7-07 millimeters unless otherwise reference purposes only. canada: 1-905-470-4425 hong kong: 852-2735-1628 specified. values in brackets specifications subject mexico: 52-55-1106-0800 japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. c. america: 57-1-254-4444 uk: 44-208-420-8341 amp circular connectors for commercial signal and power applications note: all part numbers are rohs compliant.
42 c p c c o n n e c t o r a c c e s s o r i e s catalog 82021 dimensions are in inches and dimensions are shown for usa: 1-800-522-6752 south america: 55-11-2103-6000 revised 7-07 millimeters unless otherwise reference purposes only. canada: 1-905-470-4425 hong kong: 852-2735-1628 specified. values in brackets specifications subject mexico: 52-55-1106-0800 japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. c. america: 57-1-254-4444 uk: 44-208-420-8341 amp circular connectors for commercial signal and power applications note: all part numbers are rohs compliant. cpc connector accessories ( continued) keying plugs keying plugs are used to p rovide keying capabilities for all connector series. k eying plugs are used in socket cavities of standard s ex plugs and reverse sex receptacles, except when used with sealing caps. 1.000 [25.4] s eries 1 and series 4 keying plug (for types iii+ and subminiature coaxicon contacts) series 2 keying plug (for size 20 dm and 20 df contacts) series 3 and series 4 keying plugs (for type xii contacts) part no. 200821-1 part no. 206509-1 part nos. 206508-1 (socket cavities)hown above 207597-1 (pin cavities) .116 max. [2.95] dia. . 200 ?010 [ 5.08 ?.25 ] .053 ?001 [1.35 ?.03 ] dia. 1.733 [44.01] max. m aterial nylon, natural, ul 94v-2 rated material polyphenylene oxide, white, ul 94v-1 rated material (206508-1) nylon, natural, ul 94v-2 rated (207597-1) thermoplastic, black, ul 94v-0 rated
43 one-piece sealed circular plastic connectors product facts n economical environmentally sealed connector designed for industrial applications n m eets major industrial s tandards n high strength, impact resistant thermoplastic housing, rated ul 94v-0 n c ontains wire entry and p eripheral seals n amp powerband precision formed power contact (series 5 and 6) n type iii+ precision formed signal/low current contacts (series 1 and series 6) n other configurations in series 1 can be made available, contact your local tyco electronics sales engineer or tyco electronics, harrisburg, pa the new sealed one-piece circular plastic connectors are the latest product innovation to the sealed cpc product family. this design allows for easy assembly. the housing and the seal are attached. a newly designed wire entry seal protects the rear of the connector and a peripheral seal protects the connector interface. simply crimp the contact onto a wire and insert the crimped wire contact through the seal and into the housing cavity. the connector loads the same as if the seal wasn there. all connector cavities come in a sealed condition. no plugs are required if you do not use a position cavity. we have the capability to provide this product sealing to you in all the shell sizes. if you don see your particular size configuration, contact your local tyco electronics sales engineer or call tyco electronics for the latest information. industry standards one-piece sealed cpc products meet C n ip 67 (temporary immersion) fluid protection against C diesel fuel, gear and engine lubricants, gasoline, anti-freeze, hydraulic fluid, water, salt sprays, etc. performance characteristics meets the same performance character- istics as shown on page 6. operating temperature range -50 to +125?[-5-?f?to +257?f? ul voltage rating series 1 600 v (ac or dc) series 6 250 v (ac or dc) .125 powerband power contact C 45 amps, single contact rating at 30 t--ise type iii+ contacts C 13 amps, single contact rating at 30 c t-rise flammability rating ul 94v-0 rated sealing capability per ip 67 housing material high strength, impact resistant thermoplastic fluid resistance diesel fuel, gear and engine lubricants, gasoline, anti-freeze, hydraulic fluid, water o n e - p i e c e s e a l e d c p c c o n n e c t o r s catalog 82021 dimensions are in inches and dimensions are shown for usa: 1-800-522-6752 south america: 55-11-2103-6000 revised 7-07 millimeters unless otherwise reference purposes only. canada: 1-905-470-4425 hong kong: 852-2735-1628 specified. values in brackets specifications subject mexico: 52-55-1106-0800 japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. c. america: 57-1-254-4444 uk: 44-208-420-8341 amp circular connectors for commercial signal and power applications note: all part numbers are rohs compliant.
44 o n e - p i e c e s e a l e d c p c c o n n e c t o r s catalog 82021 dimensions are in inches and dimensions are shown for usa: 1-800-522-6752 south america: 55-11-2103-6000 revised 7-07 millimeters unless otherwise reference purposes only. canada: 1-905-470-4425 hong kong: 852-2735-1628 specified. values in brackets specifications subject mexico: 52-55-1106-0800 japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. c. america: 57-1-254-4444 uk: 44-208-420-8341 amp circular connectors for commercial signal and power applications note: all part numbers are rohs compliant. one-piece sealed circular plastic connectors, series 1 1.705 [43.31] max. .094?010 [2.39?.25] .844?010 [21.44?.25] .844?010 [21.44?.25] .687?010 [17.45?.25 dia. .420?015 [10.67?.38 .844?010 [ 21.44?.25] typ. 1.750?025 [44.45?.64] .844?010 [21.44?.25] typ. 1.125?025 [28.58?.64] 1.705 [43.31] max. . 420?015 [10.67?.38] .094?010 [2.39?.25] .687 .010 1 7.45?.25 dia. 1.425 [36.20] max. .453 [11.5] arrangement sex square flange recptacle free-hanging plug insulation shell no. of with mounting with threaded receptacle diameter size positions holes inserts 1 11-4 standard 796095-2 C 796096-2 796094-2 .065-.100 [1.65-2.54] reverse 788154-2 C 788155-2 788153-2 .065-.100 [1.65-2.54] 13-9 standard 788158-2 C 788159-2 788157-2 .065-.100 [1.65-2.54] 17-14 reverse 796272-1 C 796273-1 796271-1 .065-.100 [1.65-2.54] 17-16 standard 796275-1 796275-3 796276-1 796274-1 .065-.100 [1.65-2.54] standard 796275-2 C 796276-2 796274-2 .040-.080 [1.01-2.03] 23-24 standard 796190-1 C 796291-1 796188-1 .065-.120 [1.65-3.04] 23-37 standard 796286-1 C 796287-1 796288-1 .065-.100 [1.65-2.54] 1 four 4-40 threaded inserts per receptacle. sealed cpc receptacles, special series 1 with p re-installed, bonded p eripheral seal listed part numbers are for connectors only; contacts must be ordered separately. material and finish housing hermoplastic, ul 94v-- rated, black seal lastomer, gray related product data contacts ages 17--2 contact arrangement age 24 component dimensions size 11-4 shown; request customer drawings for other sizes accessories ages 38--2 and 51-54 performance characteristics page 6 application tooling ages 76--9 technical documents age 80 square flange receptacle (uses flange seal part no. 81665- n n on page 51) plug .935 [23.75] dia. max. .817 [20.75] max. free-hanging receptacle .975 [24.77] dia. max. assembly accessories seal protectors are recommended to aid contact insertion through the wire entry seal. they are reusable. wire entry seal plug part number 796075-1 (6 per carrier strip) material olypropylene, natural r ecommended panel cutout part number 208337-1 (insert pins) part number 208338-1 (insert sockets)
45 one-piece sealed circular plastic connectors, series 5 1.683 [42.75] max. 1.783 [45.29] max. cpc connectors, series 6 sealed listed part numbers are for connectors only; contacts must be ordered separately. material housing ylon, glass--illed ul rated 94v-0, black related product data contacts ages 17--3 and 47 application tooling ages 76--9 technical documents age 80 1.625 [41.28] max. .520 [13.21] .156 [3.96] 1.505 [38.23] max. 1.438 [36.53] 1.625 [41.28] max. .520 [13.21] .156 [3.96] 1.505 [38.23] max. 1.438 [36.53] 1.500 [38.10] max. 1.728 [43.89] max. arrangement insulation diameter square flange free-hanging shell no. of sex receptacle plug size positions power signal w/mounting holes receptacle 23-16 .095-.205 .065-.100 standard 796466-1 796207-1 796203-1 [2.41-5.21] [1.65-2.54] reverse 796330-1 796332-1 arrangement insulation square flange free-hanging plug shell no. of diameter receptacle receptacle size positions 17-3 .095-.205 [2.41-5.21] 788189-1 796112-1 788188-1 .150-.265 [3.81-6.73] 788189-2 796112-2 788188-2 plug free-hanging receptacle square flange receptacle one-piece sealed circular plastic connectors, series 6 cpc connectors, series 5 sealed Creverse sex listed part numbers are for connectors only; contacts must be ordered separately. material housing ylon, glass--illed ul rated 94v-0, black related product data contacts age 47 accessories age 51 application tooling ages 76--9 technical documents age 80 plug 1.435 [36.45] 1.125 ?010 [ 28.58 ?.25 ] .514 [13.06] 1 .050 [26.67] dia. .094 [2.39] 1.690 max. [42.93] 1.105 dia. max. [28.07] 1.105 dia. [28.07] 1.690 max. [42.93] 1.349 [34.26] max. dia. 1.435 [36.45] 1.750 [44.45] 1.438 [36.53] 1.125 ?010 [28.58 ?.25 ] square flange receptacle (uses flange seal part no. 81665-2 on page 51) o n e - p i e c e s e a l e d c p c c o n n e c t o r s catalog 82021 dimensions are in inches and dimensions are shown for usa: 1-800-522-6752 south america: 55-11-2103-6000 revised 7-07 millimeters unless otherwise reference purposes only. canada: 1-905-470-4425 hong kong: 852-2735-1628 specified. values in brackets specifications subject mexico: 52-55-1106-0800 japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. c. america: 57-1-254-4444 uk: 44-208-420-8341 amp circular connectors for commercial signal and power applications note: all part numbers are rohs compliant.
46 t w o - p i e c e s e a l e d c p c c o n n e c t o r s catalog 82021 dimensions are in inches and dimensions are shown for usa: 1-800-522-6752 south america: 55-11-2103-6000 revised 7-07 millimeters unless otherwise reference purposes only. canada: 1-905-470-4425 hong kong: 852-2735-1628 specified. values in brackets specifications subject mexico: 52-55-1106-0800 japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. c. america: 57-1-254-4444 uk: 44-208-420-8341 amp circular connectors for commercial signal and power applications note: all part numbers are rohs compliant. two-piece sealed circular plastic connectors product facts n economical environmentally sealed connector designed for industrial applications n m eets major industrial s tandards n high strength, impact resistant thermoplastic housing, rated ul 94v-0 n c ontains wire entry, p eripheral, and full interfacial seals n amp powerband precision formed power contact (series 5 and 6) n type iii+ precision formed signal/low current contacts (series 6) n other configurations in series 1 can be made available, contact your local tyco electronics sales engineer or tyco electronics, harrisburg, pa sealed cpc connectors are the latest additions to the growing family of amp circular plastic connectors. sealed cpc connectors were developed as part of the series 5 and 6 product line, specifically to meet the increasing demand for an economical environmentally sealed connector. sealed cpc connectors are designed to meet the requirements of ul, csa, and vde for environmentally sealed connectors used in industrial applications. in addition, sealed cpc connectors are designed to meet the latest sae and asae requirements as outlined in the standards listed here. sealed cpc connectors incorporated the latest technology in thermoplastic design and use the new amp powerband precision formed high current contact. illustrated above are the series 5 (power) and series 6 (power/signal mix) sealed connector configurations. other sizes are available in a series 1 (signal/low current) configuration. contact your local tyco electronics sales engineer, or call tyco electronics for the latest design information. industry standards two-piece sealed cpc connectors meet n ip65 performance characteristics operating temperature range -50 to +125?[-5-?f?to +257?f? ul voltage rating series 5 600 v (ac or dc) series 6 250 v (ac or dc) .125 powerband power contact C 45 amps, single contact rating at 30 t--ise type iii+ contacts C 13 amps, single contact rating at 30 t--ise flammability rating ul 94v-0 rated sealing capability per ip 65 housing material high strength, impact resistant thermoplastic fluid resistance diesel fuel, gear and engine lubricants, gasoline, anti-freeze, hydraulic fluid, water technical documents instruction sheet 408-4317 two-piece sealed cpc connectors product specification 108-1579 sealed cpc connectors with removable contacts
47 sealed circular plastic connectors multimate size 16 contacts precision formed signal/low current p in diameter062 [1.57] t est current3 amps max. specifically designed for amp cpc connectors, series 5 and 6, the new .125 powerband contact offers the performance of a mil-spec screw machined size 8 contact with the economy of a stamped and formed, strip-feed contact. strip-feed contacts offer maximum production capabilities using standard amp bench-mount, semi- automatic termination equipment. for low volume, prototype or maintenance and repair requirements, the .125 powerband contact is available in loose piece form. .125 powerband pin contact .125 powerband socket contact .125 powerband contacts precision formed high current pin diameter125 [3.175] test current0 amps max. extraction tool part number 318813-1 (instruction sheet 408-4374) material and finish contacts opper with beryllium copper spring plating code a post plated .000200 [0.00508] min. silver in mating area with .000050 [0.00127] min. silver on remainder of contact, all over .000050 [0.00127] min. nickel b post plated .000030 [0.00076] min. gold in mating area with gold flash on remainder of contact, all over .000050 [0.00127] min. nickel related product data application tooling ages 76--9 technical documents age 80 see pages 17-23 for complete product information and part numbers of size 16 contacts applicable in sealed cpc connectors. type iii+ p recision formed contacts type ii s crew-machined contacts .125 [3.18] dia. .400 [10.16] standard extended 1 .485 [12.32] .206 [5.23] dia. .206 [5.23] dia. contact strip serrations 1 for use in one-piece or two-piece sealed circular plastic connectors (cpc), series 5 and 6. ?single contact, free-air test current; not to be construed as contact rating current. use only for testing. refer to contact current carrying capability information, page 8. note: standard size 8, high current upgrade size 8, and .125 powerband contacts are no t intermateable. *a typical 626 pneumatic tool system requires: a power unit ( part no. 189721-2 , hand actuated or 189722-2 , foot actuated), an adapter holder ( part no. 356304-1 , with ratchet), and ?ead adapter part no. 318161-1 . contact part no. tooling part no. heavy duty miniature (hdm) die sets for wire size contact pin strip loose piece applicators (for amp-o-lectric hand tool 69710-1 awg /mm 2 finish length pin socket pin socket model g machine, or 626 pneumatic tool base part no. 354500) system* a standard 213845-1 213847-1 213845-3 213847-3 14-12 b standard 213845-2 213847-2 213845-4 213847-4 680195-3 356612-1 2-3 a extended 1 213845-5 213845-7 b extended 1 213845-6 213845-8 a standard 213841-1 213843-1 213841-3 213843-3 10-8 b standard 213841-2 213843-2 213841-4 213843-4 356611-1 (8 awg) 5-8 a extended 1 213841-5 213841-7 680197-3 356611-2 (10 awg) b extended 1 213841-6 213841-8 s e a l e d c p c c o n n e c t o r s catalog 82021 dimensions are in inches and dimensions are shown for usa: 1-800-522-6752 south america: 55-11-2103-6000 revised 7-07 millimeters unless otherwise reference purposes only. canada: 1-905-470-4425 hong kong: 852-2735-1628 specified. values in brackets specifications subject mexico: 52-55-1106-0800 japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. c. america: 57-1-254-4444 uk: 44-208-420-8341 amp circular connectors for commercial signal and power applications note: all part numbers are rohs compliant.
48 t w o - p i e c e s e a l e d c p c c o n n e c t o r s catalog 82021 dimensions are in inches and dimensions are shown for usa: 1-800-522-6752 south america: 55-11-2103-6000 revised 7-07 millimeters unless otherwise reference purposes only. canada: 1-905-470-4425 hong kong: 852-2735-1628 specified. values in brackets specifications subject mexico: 52-55-1106-0800 japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. c. america: 57-1-254-4444 uk: 44-208-420-8341 amp circular connectors for commercial signal and power applications note: all part numbers are rohs compliant. two-piece sealed circular plastic connectors, series 5 cpc connectors, series 5 sealed Creverse sex listed part numbers are for connectors only; contacts must be ordered separately. material housing ylon, glass--illed ul rated 94v-0, black related product data contacts ages 47 accessories age 51 application tooling ages 76--9 technical documents age 80 free-hanging receptacle reverse sex (receptacles accept socket contacts, plugs accept pin contacts) arrangement square flange free-hanging plug receptacle receptacle 17-3 - connector 213889-2 213890-2 213905-1 17-3 - wire entry seal kit 213899-1 213899-1 213899-1 kit includes (1) silicon wire entry seal and (1) pressure plate. *wire entry seals require cable clamp kits. wire entry seals* *cable clamp kit 213902-3 required. (similar to 206322-9. see page 38 for dimensional detail of cable clamp) or cable clamp kit 213904-3. (similar to 206070-8. see page 38 for dimensional detail of cable clamp). note: minimum insulation diameter is .156 [3.96]; maximum insulation diameter is .260 [6.60]. replacement coupling ring shell size part no. 17-3 213810-1 plug (with full interfacial seal) 1.435 ?015 [36.45 ?.38 ] 1.125 ?010 [28.58 ?.25 ] typ. .420 [ 10.67] . 280 ?010 [7.11 ?.25 ] 1.090 ?.15 [27.69 ?.38 ] dia. 1.050 [26.67] dia. .094 [2.39] .065 ?003 [1.65 ?.08 ] typ. 1.675 ?013 [42.54 ?.33 ] typ. .094 [2.39] 1.050 [26.67] dia. 1.090 .015 [27.69 ?.38 ] dia. . 065 ?003 [1.65 ?.08 ] typ. 1.146 ?010 [29.11 ?.25 ] 1.295 ?010 [32.89 0.25 ] dia. 1.675 .013 [42.54 ?.33 ] typ. .420 [10.67] .280 ?010 [7.11 ?.25 ] .995 [25.27] .280 ?010 [7.11 0.25 ] 1.609 ?015 [40.87 ?.38 ] 1.349 [34.26] max. dia. rear view receptacles .880 [22.35] dia. .325 [8.26] 1.435 ?015 [36.45 ?.38 ] 1.125 ?010 [28.58 ?.25 ] typ. when flush rear view plugs side view plugs/receptacles s quare flange receptacle ( uses flange seal p art no. 81665-2 o n page 51)
49 two-piece sealed circular plastic connectors, series 6 square flange receptacle (uses flange seal part no. 81665-2 on page 51) free-hanging receptacle plug reverse sex (receptacles accept socket contacts, plugs accept pin contacts) arrangement square flange free-hanging plug receptacle receptacle 17-10 connector 213893-2 213894-2 213906-1 17-10 wire entry seal kit 213900-1 213900-1 213900-1 wire entry seal* * cable clamp kit 213902-3 required. (similar to 206322-9. see page 38 for dimensional detail of cable clamp) or cable clamp kit 213904-3. (similar to 206070-8. see page 38 for dimensional detail of cable clamp). rear view receptacles rear view plugs side view plugs/receptacles note: minimum insulation diameter is .156 [3.96]; maximum insulation diameter is .260 [6.60] for power contacts. minimum insulation diameter is .060 [1.50]; maximum insulation diameter is .130 [3.30] for signal contacts. replacement coupling ring shell size part no. 17-10 213810-1 cpc connectors, series 6 sealed Creverse sex listed part numbers are for connectors only; contacts must be ordered separately. material housing ylon, glass--illed ul rated 94v-0, black related product data contacts ages 17--1 and 47 accessories age 51 application tooling ages 76--9 technical documents age 80 1.435 ?015 [36.45 ?.38 ] .420 [10.67] .280 [7.11] 1.090 .015 [27.69 ?.38 ] dia. .280 ?010 [7.11 ?.25 ] .065 .003 [1.65 ?.08 ] typ. .280 ?010 [7.11 ?.25 ] 1.675 ?013 [42.55 ?.33 ] 1.675 ?013 [42.55 0.33 ] . 094 [2.39] .420 [10.67] .995 [25.27] 1.090 [27.69] dia. 1.146 ?010 [29.11 0.25 ] 1.295 ?010 [32.89 ?.25 ] dia. 1.349 max. [34.26] dia. .880 [22.35] dia. .094 [2.39] .065 [1.65] 1.609 ?015 [40.87 ?.38 ] 1.435 ?015 [36.45 ?.38 ] 1.125 ?010 [28.58 ?.25 ] typ. 1.125 ?010 [28.58 ?.25 ] t yp. kit includes (1) silicon wire entry seal and (1) pressure plate. *wire entry seals require cable clamp kits. .325 [8.26] when flush t w o - p i e c e s e a l e d c p c c o n n e c t o r s catalog 82021 dimensions are in inches and dimensions are shown for usa: 1-800-522-6752 south america: 55-11-2103-6000 revised 7-07 millimeters unless otherwise reference purposes only. canada: 1-905-470-4425 hong kong: 852-2735-1628 specified. values in brackets specifications subject mexico: 52-55-1106-0800 japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. c. america: 57-1-254-4444 uk: 44-208-420-8341 amp circular connectors for commercial signal and power applications note: all part numbers are rohs compliant.
50 t w o - p i e c e s e a l e d c p c c o n n e c t o r s catalog 82021 dimensions are in inches and dimensions are shown for usa: 1-800-522-6752 south america: 55-11-2103-6000 revised 7-07 millimeters unless otherwise reference purposes only. canada: 1-905-470-4425 hong kong: 852-2735-1628 specified. values in brackets specifications subject mexico: 52-55-1106-0800 japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. c. america: 57-1-254-4444 uk: 44-208-420-8341 amp circular connectors for commercial signal and power applications note: all part numbers are rohs compliant. two-piece sealed circular plastic connectors, special series 1 sealed cpc receptacles, special series 1 with p re-installed, bonded p eripheral seal listed part numbers are for connectors only; contacts must be ordered separately. material and finish housing hermoplastic, ul 94v-- rated, black seal lastomer, gray related product data contacts ages 17--1 contact arrangement age 24 accessories ages 38--2 and 51 performance characteristics page 6 application tooling ages 76--9 technical documents age 80 square flange receptacle (uses flange seal part no. 81665- n n on page 51) free-hanging receptacle series i receptacles with peripheral seal arrangement dimensions square flange part no. dimensions free-hanging mates with shell no. of a b sex with mounting with threaded c d part no. plug part no. size positions holes inserts 1 11-4 1.125 .607 std. 206061-2 C .935 .817 206153-2 206060-1 28.58 15.42 rev. 206430-3 C 23.75 20.75 206430-4 206429-1 13-7 1.281 .812 std. 211401-3 C 1.072 .874 C 211399-1 13-9 32.54 20.62 std. 206705-3 208131-2 27.23 22.20 206705-4 206708-1 17-16 1.435 1.050 std. 206036-4 C 1.310 1.161 206036-5 206037-1 17-14 36.45 26.67 rev. 206043-4 C 33.27 29.49 206043-5 206044-1 23-24 1.750 1.438 std. 206838-3 C 1.733 1.505 206838-4 206837-1 44.45 36.53 44.02 38.23 23-37 std. 206151-3 C 206151-4 206150-1 rev. 206306-3 C 206306-4 206305-1 1 four 4-40 threaded inserts per receptacle. notes: 1. for detailed performance data on peripheral seals, refer to product specification no. 108-10024. 2. receptacles mate with series 1 plugs found on page 10. receptacles with pre-installed, bonded peripheral seals are recommended for use in sealing/splash-proof applications, or where connectors will be subjected to vibration. seal shown outside of connector for illustration purposes only. a r ecommended panel cutout shell dimension size e 11 .844 21.44 13 .969 24.61 17 1.125 28.58 23 1.438 36.53 e 4 plc. b c d
51 two-piece circular plastic connector sealing accessories one-piece or two-piece sealed cpc sealing accessories wire entry seal kits for plug and receptacle h ousings m aterial and finish seal ilicon, black pressure plate ylon, black flange seals material neoprene, black related product data dimensions hell size 17 shown; request customer drawings for other sizes arrangement i nsulation dimension k it for kit for n o. dia. range a pins sockets 13-9 .075-.125 .681 1.91-3.18 17.30 213926-1 213925-1 17-3 .178-.265 .790 4.52-6.73 20.07 213899-1 213899-1 .178-.265 4.52-6.73 .790 17-10 .075-.125 20.07 213900-1 213900-1 1.91-3.18 17-14 .075-.125 .790 . 1.91-3.16 20.07 213919-2 213919-1 17-16 .075-.125 .790 1.91-3.16 20.07 213920-2 213920-1 notes: 1. kits include one gang seal and one pressure plate marked for cavity identification. notes: 2. arrangement no. 17-10 insulation dia. range .176-.265 [4.52-6.73] for two holes, .075-125 [1.95-3.18] for eight holes. .250 ?010 [6.35 ?.25 ] dia. .075 [1.94] 1.125 [28.58] 1.125 [28.58] 1.500 [38.1] 1.500 [38.1] dia. shell size part no. 11 81665-3 13 81665-4 17 (shown) 81665-2 23 81665-5 a ?010 [?.254] s eal pressure p late s e a l e d c p c c o n n e c t o r s catalog 82021 dimensions are in inches and dimensions are shown for usa: 1-800-522-6752 south america: 55-11-2103-6000 revised 7-07 millimeters unless otherwise reference purposes only. canada: 1-905-470-4425 hong kong: 852-2735-1628 specified. values in brackets specifications subject mexico: 52-55-1106-0800 japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. c. america: 57-1-254-4444 uk: 44-208-420-8341 amp circular connectors for commercial signal and power applications note: all part numbers are rohs compliant.

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